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The Rafter Layout Instrument: One Length, Two Bevels, Every Rafter Alike
Marking rafters with a separate measuring rod and two loose bevels lets every rafter come out a little different, because the bevels shift and follow any twist in the timber.
LeGrand Crofoot of Syracuse, New York, received US 15,600, dated 26 August 1856, for an instrument for laying out rafters: a wooden measure in two parts that slide through each other's clasps, graduated in feet and inches, with an adjustable bevel on a pivot at each end, so that "the planes of the bevels laid off will always bear the same relation to each other" and, once set, "it will serve for marking or laying out any desired number of rafters of the same dimensions."
This rung works out rafter length and cut angles from span and pitch, then builds the instrument from strips and plywood and lays out a model roof.
Intermediate
About 4 hours
Instructions
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Rafter length and cut angles
Rafter length and cut angles
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The roof it lays out
The roof it lays out
The embedded blueprint builds a timber roof truss. Crofoot's instrument marks every rafter of such a roof to one length and one pair of cuts.
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Read US 15,600
Read US 15,600
"In making my invention, construct the measure (A—B) of wood having the extremities plated with brass; make it in two parts with clasps (C) so arranged as to connect the two parts together and at the same time allow them to be drawn or extended lengthwise by each part sliding through the clasp of the other part."
"Each end of the measure is provided with a bevel (D—E) working upon a pivot (H)."
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Build the instrument and lay out a model roof
Build the instrument and lay out a model roof
**Measure.** Saw two strips 60 × 2.5 × 1 cm from hardwood board. Bend two strips of aluminium sheet round both strips into clasps and pop-rivet one to the end of each strip, so each slides through the other's clasp. Mark centimetres along both with the ruler and pencil.
**Bevels.** Cut two blades 15 × 3 cm from plywood and bolt one to each end with a hex bolt and nut, tight enough to stay where set. Draw a half-circle protractor on card at each pivot and glue it on.
**Test.** Lay out a 1:10 model of a 6 m span at 35°: set the measure to the notebook's rafter length divided by ten, set the top bevel to 35° and the bottom to 55°, and mark four rafters on a pine board. Saw them, stand pairs on a base 60 cm wide and check they meet at the ridge and sit flat. Mark two more with a loose bevel gauge and ruler and compare the fit.
Materials for this step:
Hardwood Board1 piece
Plywood Sheet1 piece
Aluminium Sheet1 piece
Pop Rivets4 pieces
Hex Bolt Assortment1 piece
Hex Nut2 pieces
Card Stock1 piece
Wood Glue5 ml
Pine Board1 pieceTools needed:
Hand Saw
Coping Saw
Tin Snips
Cordless Drill
Drill Bit Set
Pop Rivet Gun Kit
Adjustable Wrench
Protractor
Ruler
Pencil
Tape Measure
Bevel Gauge5
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An instrument that slips, drifts or cuts rafters that do not meet
An instrument that slips, drifts or cuts rafters that do not meet
Rafter layout instrument troubleshooting.
Flow
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History and honest limits
History and honest limits
**LeGrand Crofoot** of Syracuse, New York, received US 15,600, dated 26 August 1856, for an instrument for laying out rafters. His bevels were held by set screws on graduated arcs whose divisions could be read as roof pitch or as degrees, fixed square plates at each end marked the side surfaces, and sliding square plates marked tenons on the ends of timbers.
**Honest limits.** Wooden strips, riveted clasps and bolted plywood blades stand in for his brass-tipped measure and set-screw bevels, and the model is at 1:10. The notebook ignores overhang and the ridge board's thickness; its spans and pitches are examples. Your model's fit is the result.
Materials
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Tools Required
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