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The Rubber Horse Brush: Crossed, Notched Ridges on a Leather Plate
Mary

Created by

Mary

28. September 2026FI
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The Rubber Horse Brush: Crossed, Notched Ridges on a Leather Plate

After a horse's coat is combed with a bristle brush, loosened dandruff and dirt still sit in it and the coat is dull. Alexander R. McDonnell of Littleton, Maine, received US 654,751, dated 31 July 1900, for a horse-brush of a leather base-plate and a piece of rubber fastened to it, with two series of narrow-edged ridges of triangular section crossing one another and notched, which "serves very effectually to give a gloss and to remove the dandruff and dirt that have been loosened by the combing." This rung works out how the narrow ridge tops concentrate the hand's force, then casts a crossed-ridge rubber pad in a printed mould and glues it to leather.
Intermediate
About 5 hours plus curing

Instructions

1

Pressure under the ridges

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2

Rubber that holds its shape

The embedded blueprint makes rubber firm and elastic. McDonnell's ridges need exactly that: soft enough to yield, firm enough to keep their edges.
3

Read US 654,751

"My present invention relates to a horse-brush adapted for use especially after the hair has been combed with a bristle brush." "The edges B need not be sharp like a knife-edge, but are preferably very narrow, as they act as the scraping or polishing edges upon the hair when the brush is in use." "Cut into both series of ridges are notches G, so that the edges in use will the more effectively polish and clean the hair."
4

Cast the pad and glue it to leather

Draw a mould in CAD: an open tray 10 × 14 cm inside, whose floor carries V-grooves 5 mm deep at 8 mm pitch in two sets crossing at 60 degrees, with a small rib across each groove every 2 cm to form the notches. Print it in PLA. Spray the mould with release and let it dry. In gloves, mix the urethane rubber by the kit's instructions in a cup, stir slowly with a dowel, and pour it in a thin stream into one corner until the grooves are filled and a 3 mm back has formed. Leave it to cure as long as the kit says, then peel it out. Cut leather to the pad's size, coat the leather and the back of the pad with contact cement, let both go tacky and press them together. Dust a piece of wool felt with flour and count the strokes the pad takes to lift it, then dust it again and compare with the palm of a gloved hand.

Materials for this step:

Urethane Rubber (Shore 40A, 1 Quart Kit)Urethane Rubber (Shore 40A, 1 Quart Kit)1 piece
PLA FilamentPLA Filament1 piece
Mold Release Spray (Silicone-Free)Mold Release Spray (Silicone-Free)1 piece
LeatherLeather1 piece
Contact CementContact Cement1 piece
CupsCups1 piece
Hardwood DowelsHardwood Dowels1 piece
Wool Felt SheetWool Felt Sheet1 piece
FlourFlour1 piece

Tools needed:

Rubber Curry CombRubber Curry Comb
FDM 3D PrinterFDM 3D Printer
Digital Caliper 6-InchDigital Caliper 6-Inch
Craft KnifeCraft Knife
Nitrile GlovesNitrile Gloves
Clear Safety GlassesClear Safety Glasses
5

A pad with holes, soft edges or a weak bond

Rubber brush troubleshooting.

Flow

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6

History and honest limits

**Alexander R. McDonnell** of Littleton, Aroostook County, Maine, filed US 654,751 on 1 May 1900; it is dated 31 July 1900. He made the crossing ridges "from rubber in a single piece". **Honest limits.** A cast urethane stands in for McDonnell's rubber. The notebook treats every ridge top as touching at once. Force and sizes are examples; your stroke counts are the result.

Materials

9

Tools Required

6

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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