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The Spring Bottle Stopper: Let the Pressure Seal It
Charlie

Created by

Charlie

28. September 2026DE
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The Spring Bottle Stopper: Let the Pressure Seal It

A cork in a soda bottle has to be driven hard, wired down, and pulled with a corkscrew, and the pressure inside is always trying to push it out. Charles G. Hutchinson of Chicago received US 213,992, dated 8 April 1879 (filed 28 October 1878), for a stopper that sits INSIDE the neck: a rubber disc on a wire bent "to approximate the figure 8 in form", pulled up into the narrow neck to close the bottle and pushed down to open it. The gas pressure inside then holds it shut. This rung works out the force the pressure puts on the stopper, then makes an inside stopper for a bottle and tests its seal.
Beginner
About 2 hours

Instructions

1

The force that holds the stopper shut

Loading Jupyter Notebook...
2

Where the pressure comes from

The embedded blueprint carbonates drinks in the bottle and warns about too much pressure. Hutchinson's stopper turns that pressure into the seal.
3

Read US 213,992

"In order that the stopper B may be suspended below or away from the neck of the bottle, I extend the spring C upward, and make this upper part sufficiently large to prevent it from falling down through the neck, but not so large as to prevent the lower part of the spring from passing through or below the narrowest part of the neck." "A simple and inexpensive way of constructing a spring for the purposes set forth, and uniting in it all the advantages now recited, is to make it of flexible wire, bending the wire so that the spring will approximate the figure 8 in form".
4

Make an inside stopper and test the seal

Cut a rubber disc a little wider than the narrowest part of a bottle's neck. Bend steel wire into a figure 8, with the lower loop fixed to the disc and the upper loop too wide to fall through the neck. Push the disc into the bottle, fill it with carbonated water, turn it upside down briefly so the disc falls into the neck, and pull it up by the wire loop to seal. Leave it for a day and see whether the fizz is kept. Measure the pressure of a sealed bottle with the gauge where you can fit one, and compare with the notebook.

Materials for this step:

Rubber SheetRubber Sheet1 piece
Steel WireSteel Wire1 piece
Carbonated Water (Sealed Bottle)Carbonated Water (Sealed Bottle)1 piece

Tools needed:

Bottle StopperBottle Stopper
Swing-Top Glass BottlesSwing-Top Glass Bottles
Needle-Nose PliersNeedle-Nose Pliers
Pressure GaugePressure Gauge
ScissorsScissors
5

A stopper that leaks, sticks or falls in

Inside stopper troubleshooting.

Flow

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6

History and honest limits

**Charles G. Hutchinson** of Chicago, Cook County, Illinois, filed US 213,992 on 28 October 1878; it is dated 8 April 1879. The stopper can be pulled up with a small hook through the top of the wire loop. **Honest limits.** The notebook treats the pressure as acting on the whole disc and ignores the rubber's own grip. The pressures and disc sizes are examples. Your sealed bottle is the measurement.

Materials

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Tools Required

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CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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