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The Street Letter Box: A Lid That Is Also an Air-Lock
Martin

Created by

Martin

27. September 2026NO
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The Street Letter Box: A Lid That Is Also an Air-Lock

A letter box on the street must take letters in without letting rain in, and without letting anyone fish the letters back out through the slot. Philip B. Downing of Boston filed US 462,093 on 2 April 1891; it is dated 27 October 1891. His hinged lid carries arms with a pivoted safety plate. Raising the lid draws the plate over a fulcrum rod so it swings level: it cuts off the box and, with a fixed transverse plate, makes a shelf for the letter. Dropping the lid lets the plate fall and deliver the mail into the box. A rib stops a hook being worked in past the plate, and a hinged weather-strip over a storm-rib keeps rain and snow out of the hinge. This rung works out the box's capacity and the lid's self-closing, and builds a cardboard model of the lid mechanism.
Beginner
About 2 hours

Instructions

1

Capacity and the self-closing lid

Loading Jupyter Notebook...
2

What goes into the box

Machine-folded envelopes made mass letter post possible. The embedded blueprint shows the machine.
3

Read US 462,093

Downing's improvement is to "the lid or that portion through which mail-matter is introduced into the box", shown on "the upper part of a street letter-box." The cover A is hinged to ears a and normally closes the mailing-slot B. Arms D on the cover carry a safety-plate C, pivoted at d, which hangs vertically in the box when the cover is shut. For it to swing "when the cover A is raised from its vertical position" to "close the entrance into the box proper", an abutment or fulcrum E, a rod across the box, is provided: raising the cover draws the plate over it, and the plate takes an approximately horizontal position "and at the same time to cut off communication with the body of the box through the mailing-slot." A transverse plate F between the arms forms, with the guard plate, "a table or shelf upon which mail-matter will be received". "As soon as the cover is dropped the guard plate, being no longer held upward by its abutment or fulcrum, drops and delivers the mail into the box proper." A rib H under the slot prevents "the insertion of a wire or other hook" past plate F, and a hinged "weather-strip" G resting over a storm-rib g keeps "rain or snow" out of the hinge joint.
4

The lid's two doors, step by step

Blockly Workspace

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5

Build the lid in card

Make a box from corrugated card with a slot near the top of its front. Cut a lid hinged above the slot with tape, and two arc-shaped card arms fixed to the lid that pass in through the ends of the slot. Pin a card guard plate to the arms, and push a dowel across the box as the fulcrum. Adjust the dowel's position until the plate swings level as the lid is raised and drops cleanly as it closes. Post folded paper letters and check that, with the lid raised, you cannot reach the letters already inside with a bent wire.

Materials for this step:

Corrugated Cardboard SheetsCorrugated Cardboard Sheets1 piece
Hardwood DowelsHardwood Dowels1 piece
PaperPaper1 piece
Masking TapeMasking Tape1 piece
Letter BoxLetter Box1 piece

Tools needed:

Craft KnifeCraft Knife
Self-Healing Cutting MatSelf-Healing Cutting Mat
RulerRuler
Hot Glue GunHot Glue Gun
6

A letter box that misbehaves

Letter box troubleshooting.

Flow

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7

History and honest limits

**Philip B. Downing** of Boston filed US 462,093 on 2 April 1891; it is dated 27 October 1891. Its claims cover the hinged cover with arms carrying a pivoted guard-plate that rides on a fulcrum, the transverse plate, and the weather-strip. Note: US 462,096, often given for this invention, is a different patent (a carving machine). **Honest limits.** The box size, letter size, packing and lid weight in the notebook are examples.

Materials

5

Tools Required

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CC0 Public Domain

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