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Smith's Work Furnace of Rammed Clay With a Bellows Hole Through a Wooden Back (Theophilus, 12th Century)
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14. November 2026NO
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Smith's Work Furnace of Rammed Clay With a Bellows Hole Through a Wooden Back (Theophilus, 12th Century)

The medieval workshop forge from Theophilus's De Diversis Artibus (12th century): a wooden back fixed in the ground by the wall with a finger-size bellows hole, a box of boards four fingers apart rammed two-thirds full of fresh-dug clay, then a hearth of clay and horse dung, pierced through the hole for the bellows tube. "In this manner compose all smith's furnaces."
Beginner
About 1 day plus drying

Instructions

1

His measures

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2

Read De Diversis Artibus, Book III

"Near the wall, by the window, on the left side of the person sitting, a piece of wood is fixed in the ground."
3

Set the wooden frame

Fix a piece of wood firmly in the ground near the wall, three feet long and scarcely two fingers thick, with a finger-size hole through it four fingers above the ground. Peg on in front a straight piece four fingers wide and as long. In front of this fasten another of equal breadth and length so there is a space of four fingers between them, held outside by two or three stakes.

Materials for this step:

Hardwood BoardHardwood Board3 pieces
Wooden StakeWooden Stake3 pieces
Dowel RodDowel Rod1 piece

Tools needed:

Hand SawHand Saw
Brace and BitBrace and Bit
HammerHammer
ShovelShovel
4

Ram the clay

Take clay newly dug, not beaten nor mixed with water, put a little into the space and ram it hard with a rounded piece of wood, then more, until two parts of the space are filled and the third left empty. Take away the front wood, cut the clay level in front and on top with a long knife, and beat it hard with a thin piece of wood.

Materials for this step:

ClayClay1 piece

Tools needed:

Leather KnifeLeather Knife
Wooden MalletWooden Mallet
5

Make the hearth

Beat clay mixed with horse dung and make the furnace and its hearth, covering the wall so the fire cannot burn it. Pierce the clay with a slender stick through the hole in the back wood, for the bellows tube.

Materials for this step:

ClayClay1 piece
Animal DungAnimal Dung1 piece

Tools needed:

Wooden MalletWooden Mallet
ShovelShovel
6

Dry it

Put the bellows tube in the hole, lay fire and charcoal at the back and front, and blow to dry the furnace.

Tools needed:

BellowsBellows
7

Troubleshooting

Furnace troubleshooting.

Flow

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8

History and honest limits

From Theophilus, **De Diversis Artibus**, Book III, chapter III, translated by Robert Hendrie (1847) (checked on the archive.org scan essayuponvarious00hend, p. 211). The finger-to-centimetre figures, the tools and the diagram are ours.

Materials

5

Tools Required

7

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