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Potash and Pearl-Ash From Wood Ash: Leaching Tun, Evaporation, Calcining and Recrystallising (Tomlinson, 1854)
Charlie

Created by

Charlie

14. November 2026DE
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Potash and Pearl-Ash From Wood Ash: Leaching Tun, Evaporation, Calcining and Recrystallising (Tomlinson, 1854)

How 19th-century potash was made, from Tomlinson's Cyclopaedia of Useful Arts (1854): wood ash leached in a tun with a straw-covered false bottom, the lye boiled to dryness and calcined to crude potash or white pearl-ash, then purified by dissolving in its weight of cold water, letting the less soluble salts settle, and crystallising the carbonate of potash.
Intermediate
About 1 week

Instructions

1

Crude potash content

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2

Read the Cyclopaedia of Useful Arts

"Plants which grow near the sea mostly contain soda; inland plants potash. The ashes of the latter are lixiviated with water in a large cask or tun."
3

Build the leaching tun

Fit a large cask with a false perforated bottom covered with straw, a plugged hole (o) between it and the real bottom, and a pipe (p) from the top down through the false bottom to let the air escape (Fig. 1667).

Materials for this step:

StrawStraw1 piece

Tools needed:

Wooden BucketWooden Bucket
Brace and BitBrace and Bit
Hand SawHand Saw
4

Leach

Fill with ashes of inland plants (wood ash), add water, and after some hours draw off the liquid; add more water until all the soluble matter is out. Pour the weakest solutions onto fresh ash instead of water.

Materials for this step:

Wood AshWood Ash1 piece

Tools needed:

Wooden BucketWooden Bucket
20-Liter Bucket20-Liter Bucket
5

Evaporate and calcine

Boil the leys to dryness and heat the residue to redness to burn off the brown organic matter: this is crude potash, or pearl-ash when white and pearly.

Tools needed:

Large Cooking PotLarge Cooking Pot
Blacksmith ForgeBlacksmith Forge
CrucibleCrucible
6

Purify

Treat the crude potash with its own weight of cold water and leave it several days, stirring now and then; the less soluble sulphate and chloride stay behind. Syphon off the liquor, boil it fast until small crystals appear, take it off the fire and stir as it cools so only small crystals form. Drain them on a filtering bed, wash with a little pure carbonate of potash, and dry at a stove.

Tools needed:

Balance ScaleBalance Scale
20-Liter Bucket20-Liter Bucket
Large Cooking PotLarge Cooking Pot
Cotton ClothCotton Cloth
7

Troubleshooting

Potash troubleshooting.

Flow

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History and honest limits

From Charles Tomlinson (ed.), **Cyclopaedia of Useful Arts** (London, 1854), vol. II, "Potassium" (checked on the archive.org scan cyclopdiaofuse02tomlrich, pp. 434-435). He gives no quantities for the leaching; the tools are ours.

Materials

2
  • 1 piece
    Placeholder
  • 1 piece
    Placeholder

Tools Required

9

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