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Washed Emery Graded by Settling Time, and Emery Paper, Cloth and Sticks (Tomlinson, 1854)
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14. November 2026NO
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Washed Emery Graded by Settling Time, and Emery Paper, Cloth and Sticks (Tomlinson, 1854)

From Tomlinson's Cyclopaedia of Useful Arts (1854): emery ground on an iron plate and graded by how long it stays in suspension (Chezy's method: settle, syphon off, repeat for an hour, half an hour, a quarter...), then glued onto paper, thin cotton cloth or deal sticks to make emery-paper, emery-cloth and emery-sticks.
Intermediate
About 2 days

Instructions

1

Grades

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2

Read the Cyclopaedia of Useful Arts

"Mr. Chezy prepared very fine emery for optical purposes in the following manner."
3

Grind

Grind coarse emery well on an iron plate with an iron muller (break lumps first in a mortar).

Materials for this step:

Emery RockEmery Rock1 piece

Tools needed:

Mortar and PestleMortar and Pestle
Iron PlateIron Plate
MullerMuller
4

Wash by settling

Put it in a vessel rather wider at the bottom than the top, fill with clear water to 8 or 10 in above the emery, stir hard with an iron spatula and let it settle an hour. Put the short branch of a syphon 4 in below the surface and draw the turbid water into another vessel without disturbing the first; refill, stir and repeat until the water runs clear. (That first powder is too fine for grinding glass.) Repeat with the remaining emery, drawing off after half an hour: the deposit in the second vessel is 'emery of half-an-hour'; then a quarter of an hour, and so on down to half or a quarter of a minute. Dry each grade.

Tools needed:

20-Liter Bucket20-Liter Bucket
Siphon TubeSiphon Tube
5

Emery-paper and emery-cloth

Brush paper over with thin glue and dust the emery over it from a sieve; there are about six degrees, sieves of 30 and 90 meshes per linear inch giving the coarsest and finest. Emery-cloth is the same on thin cotton cloth instead of paper (it lasts longer in the hand, though it does not wrap a file so readily).

Materials for this step:

Kraft Paper Roll (Brown)Kraft Paper Roll (Brown)1 piece
Cotton ClothCotton Cloth1 piece
Animal GlueAnimal Glue1 piece

Tools needed:

Glue BrushGlue Brush
Sieve Set (Graded Mesh)Sieve Set (Graded Mesh)
Large Cooking PotLarge Cooking Pot
6

Emery-sticks

Plane deal rods 8 to 12 in long, square or with one side rounded, drive a nail into each end as handles, brush with thin glue, dab all over in a heap of emery and knock on one end to shake off the excess. Give two coats.

Materials for this step:

Softwood BattenSoftwood Batten1 piece
Animal GlueAnimal Glue1 piece

Tools needed:

Hand PlaneHand Plane
Hand SawHand Saw
Glue BrushGlue Brush
HammerHammer
7

Troubleshooting

Emery troubleshooting.

Flow

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8

History and honest limits

From Charles Tomlinson (ed.), **Cyclopaedia of Useful Arts** (1854), vol. I, "Emery" (checked on the archive.org scan cyclopaediaofuse01tomluoft, p. 595). The tools and the diagram are ours.

Materials

5

Tools Required

11

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