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Washed Emery Graded by Settling Time, and Emery Paper, Cloth and Sticks (Tomlinson, 1854)
From Tomlinson's Cyclopaedia of Useful Arts (1854): emery ground on an iron plate and graded by how long it stays in suspension (Chezy's method: settle, syphon off, repeat for an hour, half an hour, a quarter...), then glued onto paper, thin cotton cloth or deal sticks to make emery-paper, emery-cloth and emery-sticks.
Intermediate
About 2 days
Instructions
1
1
Grades
Grades
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2
Read the Cyclopaedia of Useful Arts
Read the Cyclopaedia of Useful Arts
"Mr. Chezy prepared very fine emery for optical purposes in the following manner."
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3
Grind
Grind
Grind coarse emery well on an iron plate with an iron muller (break lumps first in a mortar).
Materials for this step:
Emery Rock1 pieceTools needed:
Mortar and Pestle
Iron Plate
Muller4
4
Wash by settling
Wash by settling
Put it in a vessel rather wider at the bottom than the top, fill with clear water to 8 or 10 in above the emery, stir hard with an iron spatula and let it settle an hour. Put the short branch of a syphon 4 in below the surface and draw the turbid water into another vessel without disturbing the first; refill, stir and repeat until the water runs clear. (That first powder is too fine for grinding glass.) Repeat with the remaining emery, drawing off after half an hour: the deposit in the second vessel is 'emery of half-an-hour'; then a quarter of an hour, and so on down to half or a quarter of a minute. Dry each grade.
Tools needed:
20-Liter Bucket
Siphon Tube5
5
Emery-paper and emery-cloth
Emery-paper and emery-cloth
Brush paper over with thin glue and dust the emery over it from a sieve; there are about six degrees, sieves of 30 and 90 meshes per linear inch giving the coarsest and finest. Emery-cloth is the same on thin cotton cloth instead of paper (it lasts longer in the hand, though it does not wrap a file so readily).
Materials for this step:
Kraft Paper Roll (Brown)1 piece
Cotton Cloth1 piece
Animal Glue1 pieceTools needed:
Glue Brush
Sieve Set (Graded Mesh)
Large Cooking Pot6
6
Emery-sticks
Emery-sticks
Plane deal rods 8 to 12 in long, square or with one side rounded, drive a nail into each end as handles, brush with thin glue, dab all over in a heap of emery and knock on one end to shake off the excess. Give two coats.
Materials for this step:
Softwood Batten1 piece
Animal Glue1 pieceTools needed:
Hand Plane
Hand Saw
Glue Brush
Hammer7
7
Troubleshooting
Troubleshooting
Emery troubleshooting.
Flow
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8
History and honest limits
History and honest limits
From Charles Tomlinson (ed.), **Cyclopaedia of Useful Arts** (1854), vol. I, "Emery" (checked on the archive.org scan cyclopaediaofuse01tomluoft, p. 595). The tools and the diagram are ours.
Materials
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Tools Required
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