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Toothed Steel Sickle: Steel Welded to Iron, Toothed with a Chisel
Forge

Created by

Forge

11. October 2026NO
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Toothed Steel Sickle: Steel Welded to Iron, Toothed with a Chisel

As made in the cutlery trades around 1913, a sickle is formed like a scythe: steel is welded lengthwise on to iron and forged out into the blade, while the iron makes a thick back that keeps it rigid. The blade is bent to its curve, smithed over and roughly ground, then toothed with a small chisel and hammer. After hardening and tempering it is ground again, which perfects the keenness and shape of the teeth, then glazed and hafted.
Advanced
1–2 days

Instructions

1

Weld steel to iron

Forge-weld a strip of shear or blister steel lengthwise on to an iron bar, then forge the steel out into the blade with the iron along the back. Leave the end of the iron as the tang.

Materials for this step:

Wrought Iron BarWrought Iron Bar1 piece
Blister Steel BarsBlister Steel Bars1 piece

Tools needed:

Blacksmith ForgeBlacksmith Forge
AnvilAnvil
Forge HammerForge Hammer
Forge TongsForge Tongs
2

Bend and smith

Bend the blade to the sickle's curve and smith it over carefully with the hammer.

Tools needed:

Blacksmith ForgeBlacksmith Forge
AnvilAnvil
Forge HammerForge Hammer
3

Rough grind and tooth

Grind the blade roughly, then cut the teeth along the edge with a small chisel and hammer.

Tools needed:

GrindstoneGrindstone
File-Cutting ChiselFile-Cutting Chisel
Forge HammerForge Hammer
4

Harden and temper

Harden and temper the blade.

Tools needed:

Blacksmith ForgeBlacksmith Forge
Forge TongsForge Tongs
5

Grind, glaze and haft

Grind the blade again; this perfects the keenness and the shape of the teeth. Glaze it and fit the handle on the tang.

Materials for this step:

Hardwood Handle StockHardwood Handle Stock1 piece

Tools needed:

GrindstoneGrindstone
Glazing WheelGlazing Wheel

Materials

3

Tools Required

7

CC0 Public Domain

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