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Water-Dasher Adjustable-Rib Churn: A Hollow Dasher Holds Tempering Water, Ribs Weave the Surface
Buttercup

Created by

Buttercup

7. October 2026IE
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Water-Dasher Adjustable-Rib Churn: A Hollow Dasher Holds Tempering Water, Ribs Weave the Surface

James Vandolah and Elias Curry of Dillsborough, Indiana, received US 18,937, dated 22 December 1857, for a hollow dasher filled with hot or cold water through its tubular shaft, with wings, strips and plates on a broad rim, and removable ribs on hoops set to reach a little below the cream's surface. This rung prints the dasher and the rib hoop, builds the churn and makes butter.
Intermediate
About 4 hours, plus printing

Instructions

1

Ribs just under the surface

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2

Water in the dasher before it

Harrison fills his dasher through a hole; Vandolah and Curry pour it down the hollow shaft.
3

Read US 18,937

"The dasher revolves in the direction indicated by the arrow in Fig. 4; and its motion causes the cream to strike against the abrupt faces of the wings. The cream is then drawn up over said wings, and down through the apertures i, i, by the partial vacuum created beneath the plates g, g."
4

Print the parts

Print the dasher (/uploads/blueprints/water-dasher-adjustable-rib-churn-dasher.stl) with 4 walls so its cylinder holds water, and the rib hoop (/uploads/blueprints/water-dasher-adjustable-rib-churn-rib-hoop.stl). Check the dasher for leaks. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materials for this step:

PETG FilamentPETG Filament1 piece

Tools needed:

FDM 3D PrinterFDM 3D Printer
5

Dasher and shaft

Glue a 20 mm food-grade pipe into the dasher's socket as the hollow shaft, long enough to stand above the lid. Stand the dasher's pivot in a shallow hole in a scrap of lid laid in the bottom of a round food-grade container about 190 mm across.

Materials for this step:

PVC PipePVC Pipe1 piece
Two-Part EpoxyTwo-Part Epoxy1 piece
Food-Grade Storage ContainerFood-Grade Storage Container1 piece

Tools needed:

HacksawHacksaw
Cordless DrillCordless Drill
6

Ribs, lid and crank

Spring the rib hoop into the container so the ribs' ends sit a little below where the cream will stand. Fix half the lid with a hole for the pipe and clamp a pine crank arm and handle on the pipe's top.

Materials for this step:

Pine BoardPine Board1 piece
Hardwood DowelsHardwood Dowels1 piece
Wood GlueWood Glue1 piece

Tools needed:

Hand SawHand Saw
Cordless DrillCordless Drill
7

The build in 3D

FreeCAD model of this build: the container cut away to show the hollow dasher with its rim, wings, strips and plates, the tubular shaft, the rib hoop above and the crank.
Design FileBLENDCC0 - Free
8

Temper and churn

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and set the ribs. Pour lukewarm or cold water down the shaft into the dasher to bring the cream to about 15 °C. Crank steadily in the direction the wings' abrupt faces lead; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Step 8 - Image 1

Materials for this step:

Heavy CreamHeavy Cream2000 ml
Coarse Sea SaltCoarse Sea Salt1 piece
WaterWater1 piece

Tools needed:

Leave-In Probe ThermometerLeave-In Probe Thermometer
StopwatchStopwatch
Digital Kitchen ScaleDigital Kitchen Scale
Stainless Steel Mixing Bowl (Large)Stainless Steel Mixing Bowl (Large)
9

Troubleshooting

Water-dasher churn troubleshooting.

Flow

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History and honest limits

**James Vandolah and Elias Curry** of Dillsborough, Dearborn County, Indiana, US 18,937, 22 December 1857, signed 17 September 1857; the drawing sheets read "Curry & Vandolah." They wrote that butter "is almost invariably produced in from one minute to three minutes" at the right temperature; that is their claim. They claimed the dasher's construction and the adjustable, removable ribs. A crank stands in for their winch and bevel gearing; printed parts and a container for the rest. FDM prints hold food in their layer lines, so wash well and replace when worn.

Materials

10

Tools Required

8

Design Files

1

CC0 Public Domain

This blueprint is released under CC0. You are free to copy, modify, distribute, and use this work for any purpose, without asking permission.

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