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Water-Dasher Adjustable-Rib Churn: A Hollow Dasher Holds Tempering Water, Ribs Weave the Surface
James Vandolah and Elias Curry of Dillsborough, Indiana, received US 18,937, dated 22 December 1857, for a hollow dasher filled with hot or cold water through its tubular shaft, with wings, strips and plates on a broad rim, and removable ribs on hoops set to reach a little below the cream's surface.
This rung prints the dasher and the rib hoop, builds the churn and makes butter.
Intermediate
About 4 hours, plus printing
Instructions
1
1
Ribs just under the surface
Ribs just under the surface
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Water in the dasher before it
Water in the dasher before it
Harrison fills his dasher through a hole; Vandolah and Curry pour it down the hollow shaft.
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Read US 18,937
Read US 18,937
"The dasher revolves in the direction indicated by the arrow in Fig. 4; and its motion causes the cream to strike against the abrupt faces of the wings. The cream is then drawn up over said wings, and down through the apertures i, i, by the partial vacuum created beneath the plates g, g."
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Print the parts
Print the parts
Print the dasher (/uploads/blueprints/water-dasher-adjustable-rib-churn-dasher.stl) with 4 walls so its cylinder holds water, and the rib hoop (/uploads/blueprints/water-dasher-adjustable-rib-churn-rib-hoop.stl). Check the dasher for leaks. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.
Materials for this step:
PETG Filament1 pieceTools needed:
FDM 3D Printer5
5
Dasher and shaft
Dasher and shaft
Glue a 20 mm food-grade pipe into the dasher's socket as the hollow shaft, long enough to stand above the lid. Stand the dasher's pivot in a shallow hole in a scrap of lid laid in the bottom of a round food-grade container about 190 mm across.
Materials for this step:
PVC Pipe1 piece
Two-Part Epoxy1 piece
Food-Grade Storage Container1 pieceTools needed:
Hacksaw
Cordless Drill6
6
Ribs, lid and crank
Ribs, lid and crank
Spring the rib hoop into the container so the ribs' ends sit a little below where the cream will stand. Fix half the lid with a hole for the pipe and clamp a pine crank arm and handle on the pipe's top.
Materials for this step:
Pine Board1 piece
Hardwood Dowels1 piece
Wood Glue1 pieceTools needed:
Hand Saw
Cordless Drill7
7
The build in 3D
The build in 3D
FreeCAD model of this build: the container cut away to show the hollow dasher with its rim, wings, strips and plates, the tubular shaft, the rib hoop above and the crank.
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Temper and churn
Temper and churn
Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres and set the ribs. Pour lukewarm or cold water down the shaft into the dasher to bring the cream to about 15 °C. Crank steadily in the direction the wings' abrupt faces lead; time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.

Materials for this step:
Heavy Cream2000 ml
Coarse Sea Salt1 piece
Water1 pieceTools needed:
Leave-In Probe Thermometer
Stopwatch
Digital Kitchen Scale
Stainless Steel Mixing Bowl (Large)9
9
Troubleshooting
Troubleshooting
Water-dasher churn troubleshooting.
Flow
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10
History and honest limits
History and honest limits
**James Vandolah and Elias Curry** of Dillsborough, Dearborn County, Indiana, US 18,937, 22 December 1857, signed 17 September 1857; the drawing sheets read "Curry & Vandolah." They wrote that butter "is almost invariably produced in from one minute to three minutes" at the right temperature; that is their claim. They claimed the dasher's construction and the adjustable, removable ribs. A crank stands in for their winch and bevel gearing; printed parts and a container for the rest. FDM prints hold food in their layer lines, so wash well and replace when worn.
Materials
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- 2000 mlPlaceholder
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Tools Required
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Design Files
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