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Wheelbarrow: a Small Wooden Barrow (Cassell's, 1900)
A small wooden wheelbarrow: ash hales (handles) framed with oak cross-pieces, splayed legs, a red-deal bottom and sides with a curved front board bound in hoop iron, and a 1 ft wheel of eight oak spokes and four ash felloes on an ash or oak axle.
Painted red inside and light green outside, lined in a lighter colour and black.
Source: P. N. Hasluck, Cassell's Cyclopaedia of Mechanics (1900), p. 176. Picture: the book's Figs. 1-2.
Intermediate
Unknown
Instructions
1
1
Make the hales
Make the hales
Cut the two ash hales 3 ft 1 in long, 1 5/8 in deep by 1 1/2 in thick, the handles rising 3 3/4 in above the underside. Leave no more than 5/8 in on the faces of the hale tops; dress out 3/8 in on the face and 1/4 in underneath.
Materials for this step:
Ash Board1 hales 3 ft 1 in x 1 5/8 x 1 1/2 inTools needed:
Hand Saw
Hand Plane
Spokeshave2
2
Frame with oak cross-pieces
Frame with oak cross-pieces
Make the cross-pieces of oak, edges dressed off underneath. Let the hind piece's tenons, gauged 1/2 in thick, come through the hales 1 1/4 in to support the legs (Fig. 2). Pin the hales and cross-pieces tight with 3/16 in wood pins.
Materials for this step:
White Oak Board1 piece
Wooden Dowel1 3/16 in pinsTools needed:
Tenon Saw
Mortise Chisel
Marking Gauge
Brace and Bit
Bevel Gauge3
3
Fit the legs and stays
Fit the legs and stays
Put on legs 1 1/2 in square, splayed at the top, standing 1 ft below the hales to suit a 1 ft wheel, with no more than a 1/4 in shoulder. Fasten legs to hales with 3 in bolts, heads outside. Fit four stays: two under the hales and two under the hind cross-pieces.
Materials for this step:
White Oak Board1 legs 1 1/2 in square, stays
Carriage Bolt4 3 inTools needed:
Hand Saw
Brace and Bit
Screwdriver Set4
4
Bottom and sides
Bottom and sides
Put in the bottom board of 1/2 in red deal, overhanging the front cross-piece 5/8 in; paint all joints. Fit the sides to the hales, the front leaning up to 3 3/4 in beyond square; sides 9 in deep by 5/8 in thick, reduced to 8 1/4 in at the hind ends, front ends edged. Run a 3/16 in or 1/4 in bead on the edge.
Materials for this step:
Pine Board1 1/2 in bottom, 5/8 in sides
Oil Paint1 pieceTools needed:
Hand Saw
Hand Plane
Paintbrush Set5
5
Front board and ironwork
Front board and ironwork
Fit the front board, of 3/4 in red deal or elm, on top of the hales and bottom board, rising in a curve 1 1/4 in above the sides. Paint the joints and nail the sides to it with 1 1/2 in cut nails; screw on the 7/8 in hoop iron with 3/4 in round-headed screws.
Materials for this step:
Pine Board1 3/4 in front board
Iron Nails1 1 1/2 in cut nails
Mild Steel Flat Bar1 7/8 in hoop iron
Wood Screws1 3/4 in round-headed
Oil Paint1 pieceTools needed:
Hand Saw
Hammer
Screwdriver Set
Paintbrush Set6
6
Make the wheel
Make the wheel
Turn an ash or oak axle 8 1/4 in long by 2 1/2 in, its ends turned down to 1 1/2 in for ferrules 1 in long; drive 3/8 in round pins into the ends to stand out 1 in. Fit eight oak spokes 3/4 in by 1/2 in and four ash felloes 1 1/4 in square, joined with four 1/4 in dowels and bevelled to take a 3/4 in by 1/8 in hoop, rounded inside.
Materials for this step:
Ash Board1 axle and felloes
White Oak Board1 spokes
Iron Rod1 3/8 in pins
Wooden Dowel4 1/4 in
Mild Steel Flat Bar1 3/4 x 1/8 in tyreTools needed:
Wood Lathe
Spokeshave
Brace and Bit
Hammer7
7
Hang the wheel and paint
Hang the wheel and paint
Screw under each hale an iron 3/4 in broad by 1/8 in thick, long enough to pass the front cross-piece by 2 or 3 in, its eye taking the axle pin. Paint the wheel and the inside of the barrow red, the outside light green, lined in a lighter colour and black.
Materials for this step:
Mild Steel Flat Bar2 3/4 x 1/8 in irons
Wood Screws1 piece
Oil Paint1 pieceTools needed:
Screwdriver Set
Paintbrush SetMaterials
10- 1 axle and felloesPlaceholder
- 1 spokesPlaceholder
- 4 1/4 inPlaceholder
- 4 3 inPlaceholder
- 1 3/4 in front boardPlaceholder
- 3 piecesPlaceholder
- 1 1 1/2 in cut nailsPlaceholder
- 2 3/4 x 1/8 in ironsPlaceholder
- 1 piecePlaceholder
- 1 3/8 in pinsPlaceholder
Tools Required
12- Placeholder
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