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Wooden Barrel: Bulged Oak Staves Bent by Fire, with Two Heads
Woody

Created by

Woody

14. October 2026NO
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Wooden Barrel: Bulged Oak Staves Bent by Fire, with Two Heads

A barrel is the cooper's closed vessel: oak staves held by hoops, bulging at the middle, with flat heads set in grooves at both ends. Coopers heat the staves to bend them. Shape staves wider at the middle than the ends, raise them in a hoop, heat them over a small fire and draw the open end together, drive the hoops, and fit the heads. The picture: a new oak barrel in a cooper's workshop, with iron hoops on the floor.
Advanced
Several days

Instructions

1

Shape the staves

Rive and shave oak staves as for the vat, but taper each from the middle toward both ends, and hollow the inside face a little.

Materials for this step:

Hardwood PlankHardwood Plank8 pieces

Tools needed:

FroeFroe
Shaving HorseShaving Horse
DrawknifeDrawknife
Hand PlaneHand Plane
2

Raise and fire

Stand the staves inside one hoop to form a skirt. Light a small charcoal fire inside, wet the outside, and as the staves warm, draw the open end together with a rope round it until a hoop can be driven on.

Materials for this step:

CharcoalCharcoal3 as required
WaterWater10 liters

Tools needed:

Iron HoopIron Hoop
Strong CordageStrong Cordage
Cross Peen HammerCross Peen Hammer
Heat-Resistant GlovesHeat-Resistant Gloves
3

Hoops

Drive the rest of the iron hoops on, two near each end and two at the quarters, until the joints close tight.

Materials for this step:

Iron HoopIron Hoop6 pieces

Tools needed:

Cross Peen HammerCross Peen Hammer
4

Ends and grooves

Level the ends and bevel the inside edge with the adze, then cut a groove round the inside near each end.

Tools needed:

AdzeAdze
Chisel SetChisel Set
5

Heads and bung

Join planks into two boards, scribe circles to fit the grooves, cut and bevel them, slack the end hoops and spring the heads in. Bore a bung hole in the middle stave. Fill with water to swell it tight.

Materials for this step:

Hardwood PlankHardwood Plank2 pieces
WaterWater50 liters

Tools needed:

DividersDividers
Hand SawHand Saw
Hand PlaneHand Plane
Cross Peen HammerCross Peen Hammer
Hand DrillHand Drill
6

Capacity of a barrel

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Materials

4

Tools Required

13

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