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Wooden Hand Plane with a Wedged Iron
A wooden plane is a block of wood with a steel iron wedged into a slot through it: the edge peeps out of a narrow mouth in the sole and lifts a shaving at each push. Cut the throat at a steady angle, forge and harden the iron, fit a wedge, and flatten the sole.
The picture: a wooden plane of about 1900 in a museum case, its iron held by a wooden wedge.
Advanced
Two days
Instructions
1
1
Square up the body
Square up the body
Saw a block of dry, straight-grained hardwood and plane or file it square on all faces.
Materials for this step:
Hardwood Board1 pieceTools needed:
Hand Saw
Try Square2
2
Cut the throat
Cut the throat
Mark the bed at 45° (our choice) across the sides, and chop the throat down from the top with chisel and mallet, leaving two side cheeks to hold the wedge. Open a narrow mouth through the sole just ahead of the bed.
Tools needed:
Marking Gauge
Chisel Set - Wood
Carving Mallet
Try Square3
3
Forge the iron
Forge the iron
Forge a flat blade from tool steel as wide as the throat, file the bevel, harden in water and temper the edge to dark straw. Grind and hone it sharp.
Materials for this step:
Flat Tool Steel Bar1 piece
Charcoal1 as required
Water10 litersTools needed:
Blacksmith Forge
Anvil
Cross Peen Hammer
Blacksmith Tongs
Quench Bucket
Metal File
Whetstone 1000 Grit
Welding Gloves4
4
Wedge and set
Wedge and set
Shape a wooden wedge to bear on the iron under the cheeks. Set the iron so the edge just shows through the mouth, tap the wedge home, and tap the iron or the heel of the plane to adjust.
Materials for this step:
Hardwood Board1 pieceTools needed:
Hand Saw
Chisel Set - Wood
Carving Mallet5
5
True the sole and oil
True the sole and oil
With the iron set back, true the sole flat on a flat board with abrasive or by planing it, then oil the body.
Materials for this step:
Linseed Oil0.05 literTools needed:
Try Square6
6
Shaving thickness
Shaving thickness
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Materials
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- 1 piecePlaceholder
- 1 as requiredPlaceholder
- 10 litersPlaceholder
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Tools Required
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