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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns
Martin

Tạo bởi

Martin

6. tháng Mười 2026NO
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Self-Turning Roller Churn: Fluted Rollers Spun by a Fixed Wheel as the Dasher Turns

Colver's improvement consisted "in giving the beaters of a churn dasher a revolving motion on their own axis." Lewis W. Colver of St. Louis, Missouri, received US 6,726, dated 18 September 1849, for a rotary churn-dasher of four horizontal beaters between a cross at one end and a round flat case at the other. Two are wedge beaters; the other two are fluted rollers with hook-shaped flutes, each between two edge-beaters whose inner faces curve in toward it. A belt from a large stationary pulley inside the case turns the rollers fast as the dasher goes round; "the granules of butter are drawn by the hooked flutes into the converging spaces between the rolls and the edge beaters, thus compressing them together." This rung works out the rollers' speed, then prints the fixed gear, rollers, beaters and end pieces, builds the dasher in a box, and makes butter.
Nâng cao
About 6 hours, plus printing

Hướng dẫn

1

How fast the rollers spin

Đang tải sổ tay Jupyter…
2

Wheels carried round a fixed wheel

The embedded blueprint explains gears carried round a central gear. Colver's rollers are such planets: the central wheel stands still and the dasher carries them round it.
3

Read US 6,726

"The central pulley is held stationary and the dasher is revolved around it, and as the central pulley is much larger than the others the velocity of the rollers are proportionately increased." And: "I have hitherto described the fluted rollers as driven by a belt, that being most convenient in practice, but it is evident that cogwheels may be employed for the same purpose."
4

Print the parts

Print the fixed gear (/uploads/blueprints/self-turning-roller-churn-fixed-gear.stl), two fluted rollers with their pinions (/uploads/blueprints/self-turning-roller-churn-fluted-roller.stl), two pairs of edge-beaters (/uploads/blueprints/self-turning-roller-churn-edge-beaters.stl), two wedge beaters (/uploads/blueprints/self-turning-roller-churn-wedge-beater.stl), the cross (/uploads/blueprints/self-turning-roller-churn-cross.stl), the case plate (/uploads/blueprints/self-turning-roller-churn-case-plate.stl) and the crank arm (/uploads/blueprints/self-turning-roller-churn-crank-arm.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Vật liệu cho bước này:

Sợi in PETGSợi in PETG1 cái

Công cụ cần thiết:

Máy in 3D sợi nhựa (FDM)Máy in 3D sợi nhựa (FDM)
5

Build the dasher

Bolt the beaters between the cross and the case plate with M3 screws: wedge beaters on two opposite arms, edge-beater pairs on the other two. Drop a fluted roller between each pair, its gudgeons in the cross and the case plate, its pinion beyond the plate. Screw a short 10 mm square hardwood stub into the cross's centre for the crank.

Vật liệu cho bước này:

Vít máyVít máy1 cái
Đai ốc lục giácĐai ốc lục giác1 cái
Chốt gỗ cứngChốt gỗ cứng1 cái

Công cụ cần thiết:

Bộ tua vítBộ tua vít
Mỏ lếtMỏ lết
Cưa tayCưa tay
6

Fix the gear and fit the box

Take a food-safe box about 230 × 190 × 190 mm. Screw the fixed gear to the inside of one end on the dasher's axis, with a 10 mm steel pin through its centre into the case plate's hole, so the dasher turns round it and its teeth mesh the rollers' pinions. Drill the other end for the crank stub and glue the crank arm and handle on.

Vật liệu cho bước này:

Thùng chứa cấp thực phẩmThùng chứa cấp thực phẩm1 cái
Thanh thép mềmThanh thép mềm1 cái
Vít gỗ #8 x 1"Vít gỗ #8 x 1"1 cái
Keo dán gỗKeo dán gỗ1 cái

Công cụ cần thiết:

Máy khoan pinMáy khoan pin
Bộ mũi khoanBộ mũi khoan
Cưa sắtCưa sắt
Bộ tua vítBộ tua vít
7

The build in 3D

FreeCAD model of this build, not of the patent: the box with one side off to show the dasher of wedge beaters and fluted rollers between edge-beaters, the fixed gear meshing the rollers' pinions at the case end, and the crank.
Tệp thiết kếBLENDCC0 - Free
8

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank steadily; the rollers spin on their own as the dasher turns. Time until the butter comes. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Bước 8 - Image 1

Vật liệu cho bước này:

Kem tươi béoKem tươi béo1500 ml
Muối biển hạt thôMuối biển hạt thô1 cái
NướcNước1 cái

Công cụ cần thiết:

Nhiệt kế đầu dò cắm sẵnNhiệt kế đầu dò cắm sẵn
Đồng hồ bấm giờĐồng hồ bấm giờ
Cân nhà bếp điện tửCân nhà bếp điện tử
Tô trộn thép không gỉ (lớn)Tô trộn thép không gỉ (lớn)
9

Rollers that do not spin, gears that jam

Self-turning roller churn troubleshooting.

Flow

Loading...
10

History and honest limits

**Lewis W. Colver** of St. Louis, Missouri, received US 6,726, dated 18 September 1849, signed 9 July 1849. The dasher was held by a sliding bolt and wedge so it could be withdrawn; the gudgeons and the round case were packed so the cream could not get into it; a fourth pulley kept the belt's sides from rubbing. He claimed making the beaters of revolving churn dashers to turn upon their own axes. **Honest limits.** Printed gears stand in for his belt and pulleys, as he allowed; our gears are open to the cream, where his were inside a packed case. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Vật liệu

11

Công cụ yêu cầu

11

Tệp thiết kế

1

Bản thiết kế này làm ra

CC0 Phạm vi công cộng

Bản thiết kế này được phát hành theo CC0. Bạn tự do sao chép, sửa đổi, phân phối và sử dụng cho bất kỳ mục đích nào mà không cần xin phép.

Hỗ trợ nhà sáng tạo bằng cách mua sản phẩm qua bản thiết kế, nơi họ nhận Hoa hồng nhà sáng tạo do nhà bán hàng đặt, hoặc tạo phiên bản mới và kết nối trong bản thiết kế riêng để chia sẻ doanh thu.

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