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Aluminium Ingots from Scrap Cans
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11. uMfumfu 2026NO
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Aluminium Ingots from Scrap Cans

Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see. Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
Ophakathi
Half a day

Imiyalelo

1

Prepare the cans

Empty, rinse and fully dry the cans, then crush them flat. Weigh them.

Izinto zokwakha zalesi sinyathelo:

Amathini eziphuzo e-aluminium (angenalutho)Amathini eziphuzo e-aluminium (angenalutho)3 kg

Amathuluzi adingekayo:

IsikaliIsikali
2

Melt

Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.

Izinto zokwakha zalesi sinyathelo:

AmalahleAmalahle15 kg

Amathuluzi adingekayo:

Isithando SamalahleIsithando Samalahle
Imbiza Yobumba Emelana NomliloImbiza Yobumba Emelana Nomlilo
Udlawu Lwesitsha SokuncibilikisaUdlawu Lwesitsha Sokuncibilikisa
Ipheshana LesikhumbaIpheshana Lesikhumba
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
Izicathulo zokuphepha ezinensimbi phambiliIzicathulo zokuphepha ezinensimbi phambili
3

Skim the dross

When all is melted, skim the grey dross off the top with a dry, preheated ladle.

Amathuluzi adingekayo:

Isipuni sokukha amagwebu esinesibambo esideIsipuni sokukha amagwebu esinesibambo eside
4

Pour

Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.

Izinto zokwakha zalesi sinyathelo:

IsihlabathiIsihlabathi20 kg

Amathuluzi adingekayo:

Udlawu Lwesitsha SokuncibilikisaUdlawu Lwesitsha Sokuncibilikisa
Isikhunta sokuthela insimbiIsikhunta sokuthela insimbi
5

Weigh the yield

When cold, knock the ingots out and weigh them against the cans.

Amathuluzi adingekayo:

IsikaliIsikali
6

Troubleshooting

Can melting troubleshooting.

Flow

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Izinto

3

Amathuluzi Adingekayo

10

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