UBUCIKO
UBUHLE NEMPILO
UBUCIKO BEZANDLA
AMASIKO NOMLANDO
EZOKUZIJABULISA
IMVELO
UKUDLA NEZIPHUZO
REVERSE ENGINEERING
IZAYENSI
EZEMIDLALO
UBUCHWEPHESHE
IZINTO EZIGQOKWAYO

Aluminium Ingots from Scrap Cans
Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see.
Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
Ophakathi
Half a day
Imiyalelo
1
1
Prepare the cans
Prepare the cans
Empty, rinse and fully dry the cans, then crush them flat. Weigh them.
Izinto zokwakha zalesi sinyathelo:
Amathini eziphuzo e-aluminium (angenalutho)3 kgAmathuluzi adingekayo:
Isikali2
2
Melt
Melt
Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.
Izinto zokwakha zalesi sinyathelo:
Amalahle15 kgAmathuluzi adingekayo:
Isithando Samalahle
Imbiza Yobumba Emelana Nomlilo
Udlawu Lwesitsha Sokuncibilikisa
Ipheshana Lesikhumba
Amagilavu okushisela
Izibuko zokuphepha
Izicathulo zokuphepha ezinensimbi phambili3
3
Skim the dross
Skim the dross
When all is melted, skim the grey dross off the top with a dry, preheated ladle.
Amathuluzi adingekayo:
Isipuni sokukha amagwebu esinesibambo eside4
4
Pour
Pour
Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.
Izinto zokwakha zalesi sinyathelo:
Isihlabathi20 kgAmathuluzi adingekayo:
Udlawu Lwesitsha Sokuncibilikisa
Isikhunta sokuthela insimbi5
5
Weigh the yield
Weigh the yield
When cold, knock the ingots out and weigh them against the cans.
Amathuluzi adingekayo:
Isikali6
6
Troubleshooting
Troubleshooting
Can melting troubleshooting.
Flow
Loading...
Izinto
3- Isibambeli
- 15 kgIsibambeli
- 20 kgIsibambeli
Amathuluzi Adingekayo
10- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
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