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Borosilicate Glass Tube and Rod: the Vello Process
Laboratory borosilicate glass is about 80% silica, 13% boric oxide, 4% sodium or potassium oxide and 2–3% alumina, melted from boric oxide, silica sand, soda ash and alumina. It melts hotter than ordinary glass. Tube and rod are drawn continuously from the melt. In the Vello process, which L. Sanches-Vello developed in France in 1929, the glass flows down through a ring-shaped opening between the feeder's outlet nozzle and a hollow needle, and air blown through the needle keeps the tube open. The tube sags from vertical to horizontal, runs along a roller track to the drawing machine, and is cut into pieces about 1.5 m long. The nozzle runs cooler than in the older Danner process, which suits glass with volatile borates. Without the needle, the same feeder makes rod.
Osezingeni eliphezulu
Factory process
Imiyalelo
1
1
Melt the batch
Melt the batch
Melt silica sand, boric oxide, soda ash and alumina in proportions giving about 80% silica, 13% boric oxide, 4% alkali oxide and 2–3% alumina.
Izinto zokwakha zalesi sinyathelo:
Isihlabathi Se-quartz1 as required
I-boric oxide1 as required
I-Sodium Carbonate (umlotha we-soda)1 as required
Impuphu ye-alumina (i-aluminium oxide)1 as requiredAmathuluzi adingekayo:
Isithando sokuncibilikisa ingilazi2
2
Draw through the Vello feeder
Draw through the Vello feeder
Let the glass run through the annular opening between the feeder's outlet nozzle and the height-adjustable hollow needle. Blow compressed air through the needle to inflate the tube. Set the needle slightly off-centre so the wall comes out even after the bend. For rod, run without the needle; the diameter is set by the nozzle and the drawing speed.
Amathuluzi adingekayo:
Isiphakeli sokudonsa amashubhu se-Vello3
3
Bend, draw and cut
Bend, draw and cut
Let the tube sag from vertical to horizontal, draw it along the roller track to the drawing machine, and cut it into pieces about 1.5 m long. Vello tube can be made from 1.5 to 70 mm in diameter.
Amathuluzi adingekayo:
Umzila wama-roller nomshini wokudonsaIzinto
4- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
- 1 as requiredIsibambeli
Amathuluzi Adingekayo
3- Isibambeli
- Isibambeli
- Isibambeli
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