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Brass Fittings: Sand-Cast on a Core, Then Tapped
Couplings, elbows, tees and nipples for pipes are cast in brass around a sand core that forms the bore, then threaded. Turn a wooden pattern with core prints at the ends, bake oil-bonded sand cores, cast in green sand, and tap or die-cut the threads.
The picture: a wooden core box with its sand cores (left), and the pattern with the finished casting (right).
Osezingeni eliphezulu
Two days
Imiyalelo
1
1
Turn the patterns
Turn the patterns
Turn a wooden pattern of each fitting a little oversize for shrinkage and machining, with a stub, the core print, at each open end. Make a split wooden core box for the bore.
Izinto zokwakha zalesi sinyathelo:
Ipulangwe Lokhuni Oluqinile1 ucezuAmathuluzi adingekayo:
Umshini wokuphendula ukhuni
I-Caliper Yedijithali Yamayintshi Ayi-62
2
Make and bake the cores
Make and bake the cores
Mix sand with a little linseed oil and flour, pack it into the core box, scrape it level and bake the cores in an oven at 200–250 °C until hard.
Izinto zokwakha zalesi sinyathelo:
Isihlabathi sokubumba2 kg
Uwoyela We-linseed0.1 ilitha
Ufulawa0.1 kgAmathuluzi adingekayo:
Uhhavini3
3
Mould and pour
Mould and pour
Ram the pattern in green sand in the flask as in the sand casting blueprint. Lift the pattern, set the cores in the prints left by the core prints, close the flask and pour the brass, melted outdoors in a crucible in the charcoal forge.
4
4
Knock out and fettle
Knock out and fettle
When cool, break out the sand and the cores, saw off runner and riser and file the castings clean.
Izinto zokwakha zalesi sinyathelo:
Ingqimba yebhrasi1 kg
Amalahle1 as requiredAmathuluzi adingekayo:
Ibhokisi lokubumba (elingaphezulu nelingaphansi)
Iziko lomkhandi wensimbi
Imbiza Yobumba Emelana Nomlilo
Udlawu Lwesitsha Sokuncibilikisa
Isaha Sensimbi
Insimbi yokuhlikihla izinsimbi
Ipheshana Lesikhumba
Amagilavu okushisela
Izibuko zokuphepha5
5
Thread them
Thread them
Hold each fitting in the vise and cut inside threads with the tap, outside threads with the die, using a little oil. Check them on a pipe.
Amathuluzi adingekayo:
Isibambo Sebhentshi
Isethi yokusika izikulufu
I-Caliper Yedijithali Yamayintshi Ayi-66
6
Metal for a fitting
Metal for a fitting
Ilayisha incwadi ye-Jupyter…
7
7
Limits
Limits
Cores and core prints as Wikipedia describes them; the oil-and-flour binder and the sizes are ours. Melt brass outdoors: it gives off white zinc-oxide smoke.
Izinto
6- 1 ucezuIsibambeli
- Isibambeli
- 0.1 ilithaIsibambeli
- 0.1 kgIsibambeli
- Isibambeli
- 1 as requiredIsibambeli
Amathuluzi Adingekayo
14- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
Le blueprint yenza
Ama-blueprint ahlobene
Lama-blueprint abelana ngolwazi — amasu, izinto noma izimiso
CC0 Isizinda Somphakathi
Le blueprint ikhishwe ngaphansi kwe-CC0. Ukhululekile ukukopisha, ukuguqula, ukusabalalisa, nokusebenzisa ngaphandle kwemvume.
Sekela uMenzi ngokuthenga imikhiqizo nge-Blueprint yabo IKhomishane Yomenzi kumiswe ngabathengisi, noma dala inguqulo entsha yale Blueprint bese uyifaka njengoxhumaniso ku-Blueprint yakho ukuze wabelane ngemali engenayo.


