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Brass Fittings: Sand-Cast on a Core, Then Tapped
Forge

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Forge

14. uMfumfu 2026NO
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Brass Fittings: Sand-Cast on a Core, Then Tapped

Couplings, elbows, tees and nipples for pipes are cast in brass around a sand core that forms the bore, then threaded. Turn a wooden pattern with core prints at the ends, bake oil-bonded sand cores, cast in green sand, and tap or die-cut the threads. The picture: a wooden core box with its sand cores (left), and the pattern with the finished casting (right).
Osezingeni eliphezulu
Two days

Imiyalelo

1

Turn the patterns

Turn a wooden pattern of each fitting a little oversize for shrinkage and machining, with a stub, the core print, at each open end. Make a split wooden core box for the bore.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile1 ucezu

Amathuluzi adingekayo:

Umshini wokuphendula ukhuniUmshini wokuphendula ukhuni
I-Caliper Yedijithali Yamayintshi Ayi-6I-Caliper Yedijithali Yamayintshi Ayi-6
2

Make and bake the cores

Mix sand with a little linseed oil and flour, pack it into the core box, scrape it level and bake the cores in an oven at 200–250 °C until hard.

Izinto zokwakha zalesi sinyathelo:

Isihlabathi sokubumbaIsihlabathi sokubumba2 kg
Uwoyela We-linseedUwoyela We-linseed0.1 ilitha
UfulawaUfulawa0.1 kg

Amathuluzi adingekayo:

UhhaviniUhhavini
3

Mould and pour

Ram the pattern in green sand in the flask as in the sand casting blueprint. Lift the pattern, set the cores in the prints left by the core prints, close the flask and pour the brass, melted outdoors in a crucible in the charcoal forge.
4

Knock out and fettle

When cool, break out the sand and the cores, saw off runner and riser and file the castings clean.

Izinto zokwakha zalesi sinyathelo:

Ingqimba yebhrasiIngqimba yebhrasi1 kg
AmalahleAmalahle1 as required

Amathuluzi adingekayo:

Ibhokisi lokubumba (elingaphezulu nelingaphansi)Ibhokisi lokubumba (elingaphezulu nelingaphansi)
Iziko lomkhandi wensimbiIziko lomkhandi wensimbi
Imbiza Yobumba Emelana NomliloImbiza Yobumba Emelana Nomlilo
Udlawu Lwesitsha SokuncibilikisaUdlawu Lwesitsha Sokuncibilikisa
Isaha SensimbiIsaha Sensimbi
Insimbi yokuhlikihla izinsimbiInsimbi yokuhlikihla izinsimbi
Ipheshana LesikhumbaIpheshana Lesikhumba
Amagilavu okushiselaAmagilavu okushisela
Izibuko zokuphephaIzibuko zokuphepha
5

Thread them

Hold each fitting in the vise and cut inside threads with the tap, outside threads with the die, using a little oil. Check them on a pipe.

Amathuluzi adingekayo:

Isibambo SebhentshiIsibambo Sebhentshi
Isethi yokusika izikulufuIsethi yokusika izikulufu
I-Caliper Yedijithali Yamayintshi Ayi-6I-Caliper Yedijithali Yamayintshi Ayi-6
6

Metal for a fitting

Ilayisha incwadi ye-Jupyter…
7

Limits

Cores and core prints as Wikipedia describes them; the oil-and-flour binder and the sizes are ours. Melt brass outdoors: it gives off white zinc-oxide smoke.

Izinto

6

Amathuluzi Adingekayo

14

Ama-blueprint ahlobene

Lama-blueprint abelana ngolwazi — amasu, izinto noma izimiso

CC0 Isizinda Somphakathi

Le blueprint ikhishwe ngaphansi kwe-CC0. Ukhululekile ukukopisha, ukuguqula, ukusabalalisa, nokusebenzisa ngaphandle kwemvume.

Sekela uMenzi ngokuthenga imikhiqizo nge-Blueprint yabo IKhomishane Yomenzi kumiswe ngabathengisi, noma dala inguqulo entsha yale Blueprint bese uyifaka njengoxhumaniso ku-Blueprint yakho ukuze wabelane ngemali engenayo.

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