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Film Resistors: Coated Core and a Cut Helix
Ed

Yenziwe ngu-

Ed

11. uMfumfu 2026FI
29
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Film Resistors: Coated Core and a Cut Helix

Most axial-leaded resistors are film resistors. A thin resistive film is put on an insulating core, and a helix is cut through it, turning the film into a long, narrow path; the length of that path sets the resistance. Carbon film resistors use a film of carbon and cover about 1 ohm to 10 megohms at 0.125–5 W. Metal film resistors are usually coated with nickel chromium, applied for example by sputtering in a vacuum; cut the same way, they reach tolerances of 0.5–2 % and temperature coefficients of about 50–100 ppm/K. The value is marked on the body with coloured bands, the electronic colour code.
Osezingeni eliphezulu
Factory process

Imiyalelo

1

Coat the cores

Deposit the resistive film on the insulating cores: carbon for carbon-film parts, nickel chromium (for example by sputtering) for metal-film parts.

Izinto zokwakha zalesi sinyathelo:

Umongo we-resistor ongaqhubi ugesiUmongo we-resistor ongaqhubi ugesi1 as required
Ungqimba lwefilimu yekhabhoniUngqimba lwefilimu yekhabhoni1 as required
Ungqimba lwefilimu ye-nickel-chromiumUngqimba lwefilimu ye-nickel-chromium1 as required

Amathuluzi adingekayo:

Igumbi le-sputtering elingenamoyaIgumbi le-sputtering elingenamoya
2

Cut the helix and fit leads

Cut a helix through the film (the longer and narrower the path, the higher the resistance) and fit end caps with axial leads.

Izinto zokwakha zalesi sinyathelo:

Izivalo zokugcina ze-resistor ezinemilenzeIzivalo zokugcina ze-resistor ezinemilenze1 as required

Amathuluzi adingekayo:

Umshini wokusika i-helix ye-resistorUmshini wokusika i-helix ye-resistor
3

Mark

Paint the colour bands that give the value and tolerance.

Izinto zokwakha zalesi sinyathelo:

Upende wokumaka imigqa yemibalaUpende wokumaka imigqa yemibala1 as required

Izinto

5

Amathuluzi Adingekayo

2

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