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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs
Forge

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Forge

14. uMfumfu 2026NO
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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs

A moulding flask holds the sand of a casting mould in two halves, the cope on top and the drag below; pins and holes line them up again after the pattern is taken out, and bars across the cope hold the sand, which is weak in tension. Flasks may be steel, aluminium or wood. Make two oak frames, cross bars for the cope, and forged iron lugs with pins and holes. The picture: the two halves of a sand mould, opened, with their lugs and pins.
Ophakathi
A day

Imiyalelo

1

Two frames

Saw and plane oak into eight sides, about 10 cm deep, and nail them into two identical square frames about 30 cm inside (our size). Check them square.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe lokhuni oluqinileIpulangwe lokhuni oluqinile2 izicucu
Izipikili ZensimbiIzipikili Zensimbi24 izicucu

Amathuluzi adingekayo:

Isaha SesandlaIsaha Sesandla
Ipuleni yesandlaIpuleni yesandla
Umphetho oqondileUmphetho oqondile
Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
2

Bars in the cope

Nail two cross bars inside the top frame (the cope), set back from its parting face, to hold the sand.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe lokhuni oluqinileIpulangwe lokhuni oluqinile1 ucezu
Izipikili ZensimbiIzipikili Zensimbi8 izicucu

Amathuluzi adingekayo:

Isaha SesandlaIsaha Sesandla
Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
3

Lugs and pins

Forge four flat lugs from iron bar: two with a hole punched through for the cope, two with a short round pin standing up for the drag. Rivet a pair on opposite sides of each frame, lined up so the pins pass through the holes.

Izinto zokwakha zalesi sinyathelo:

Insimbi yokukhandwa eyindukuInsimbi yokukhandwa eyinduku1 ucezu
Izipikili zensimbiIzipikili zensimbi8 izicucu
AmalahleAmalahle2 as required

Amathuluzi adingekayo:

Iziko lomkhandi wensimbiIziko lomkhandi wensimbi
Insimbi YokukhandelaInsimbi Yokukhandela
Isibhobozi esishisayoIsibhobozi esishisayo
Udlawu lomkhandi wensimbiUdlawu lomkhandi wensimbi
Ibhola lesandlaIbhola lesandla
Insimbi yokuhlikihla izinsimbiInsimbi yokuhlikihla izinsimbi
4

Try the fit

Close the frames on the pins and turn them over: they must come apart and close in exactly the same place. File the pins until they do.

Amathuluzi adingekayo:

Insimbi yokuhlikihla izinsimbiInsimbi yokuhlikihla izinsimbi
5

Sand to fill it

Ilayisha incwadi ye-Jupyter…

Izinto

5

Amathuluzi Adingekayo

10

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