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Fireclay Firebricks
Clay

Yenziwe ngu-

Clay

11. uMfumfu 2026DK
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Fireclay Firebricks

Firebricks line kilns, forges and furnaces because they stand heat that would slump or crack ordinary brick. They are refractory fireclay bound round a large share of grog. Potters' guides give about 20–40 % grog for general kiln bricks and up to 60–80 % for the hottest parts such as fireboxes; the bonding clay should be a little less refractory than the grog. Factory firebricks are fired at about 1,100–1,400 °C. Make test bricks first, fire them, and check them for cracks before making a whole batch.
Ophakathi
A day, plus weeks drying and a firing

Imiyalelo

1

Choose the mix

For general kiln walls weigh about 70 parts fireclay to 30 parts coarse grog; for a firebox about 30 to 70. Write the mix on a label.

Amathuluzi adingekayo:

IsikaliIsikali
2

Mix

Mix the dry fireclay and grog in the trough, then add water a little at a time and tread or turn it until it is stiff and holds together.

Izinto zokwakha zalesi sinyathelo:

Ubumba Obumelana NomliloUbumba Obumelana Nomlilo14 kg
I-grog (ubumba obubhakiwe obugxotshiwe)I-grog (ubumba obubhakiwe obugxotshiwe)6 kg
AmanziAmanzi3 amalitha

Amathuluzi adingekayo:

Umgqomo wokuxubaUmgqomo wokuxuba
IfosholoIfosholo
Imaski YothuliImaski Yothuli
3

Mould

Dust the wet brick mould with sand, throw a lump in hard so it fills the corners, strike off the top with the straightedge and tip the brick out onto a board.

Izinto zokwakha zalesi sinyathelo:

IsihlabathiIsihlabathi1 kg

Amathuluzi adingekayo:

Isibumbo sesitini sokhuniIsibumbo sesitini sokhuni
Umphetho oqondileUmphetho oqondile
4

Dry slowly

Dry the bricks on pallets under cover, out of sun and wind, for several weeks, turning them now and then. They must be dry right through before firing.

Amathuluzi adingekayo:

Ipaledi lokhuniIpaledi lokhuni
Isihenqo esingangeni manziIsihenqo esingangeni manzi
5

Fire

Stack them with gaps in the kiln and fire them slowly at first, then as hot as the kiln will safely go. Note the top temperature on the pyrometer.

Amathuluzi adingekayo:

IsithandoIsithando
I-pyrometerI-pyrometer
Izinto zangaphakathi zesithandoIzinto zangaphakathi zesithando
6

Check them

When cold, tap each brick: a clear ring means it is sound, a dull thud means a crack. Measure the shrinkage for the next batch.

Amathuluzi adingekayo:

Ithephu LokulinganisaIthephu Lokulinganisa
7

Troubleshooting

Firebrick troubleshooting.

Flow

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Izinto

4

Amathuluzi Adingekayo

12

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