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Flat Washers from Steel Sheet
A plain washer spreads a nut's or bolt head's load and protects the surface under it. ISO 7089 gives the M6 washer as 6.4 mm bore, 12 mm outside and 1.6 mm thick. Drill the bore first while the sheet is still large and easy to hold, cut the washer out roughly, then spin it on a bolt in a drill and file it round.
Oqalayo
1 hour for 10 washers
Imiyalelo
1
1
Mark out
Mark out
On 1.6 mm mild steel sheet, mark 12 mm circles 14 mm apart with the scriber and centre-punch each centre.
Izinto zokwakha zalesi sinyathelo:
Ishidi Lensimbi Ethambile0.01 sqmAmathuluzi adingekayo:
Insimbi Yokudweba Imigqa
Isibhoboza Sesikhungo
I-Caliper Yedijithali Yamayintshi Ayi-6
Uphuthelo oluluhlaza lokumaka2
2
Drill the bores
Drill the bores
Clamp the sheet and drill each centre 6.4 mm, with cutting oil.
Amathuluzi adingekayo:
Ibhola Elimile
Iqoqo Lamakhanda Ebhola
Isibambo Somshini
Izibuko zokuphepha
Uwoyela wokusika3
3
Cut them out
Cut them out
Saw each washer out as a square just outside its circle, then cut the corners off.
Amathuluzi adingekayo:
Isaha Sensimbi
Isibambo Sebhentshi4
4
Round them on a bolt
Round them on a bolt
Stack several on an M6 bolt with a nut, tighten, chuck the bolt in a drill, and run it slowly while a file trues the stack to 12 mm.
Amathuluzi adingekayo:
Iqoqo lamabhawoti anezinhlangothi eziyisithupha
Ibhola Elingenantambo
Iqoqo Lamafayela
I-Caliper Yedijithali Yamayintshi Ayi-6
Izibuko zokuphepha5
5
Deburr
Deburr
Take them off and deburr both faces and the bore.
Amathuluzi adingekayo:
Ithuluzi lokususa amabhadi
Iqoqo Lamafayela6
6
Troubleshooting
Troubleshooting
Washer troubleshooting.
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