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EZOKUZIJABULISA
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REVERSE ENGINEERING
IZAYENSI
EZEMIDLALO
UBUCHWEPHESHE
IZINTO EZIGQOKWAYO

Copper Sheet Forged from Cast Copper
Copper is soft and can be hammered thin cold, but every blow hardens it until it cracks. Heating it to a dull red anneals it soft again; unlike steel, copper can be quenched straight away without hardening. Hammer, anneal, repeat: that is how sheet was made before rolling mills.
It starts from a cast piece of smelted copper. A rolling mill does the same job faster; the hammer needs nothing but an anvil.
Ophakathi
Half a day
Imiyalelo
1
1
Anneal the casting
Anneal the casting
Set the copper on fire bricks and heat it with the torch to a dull red, seen in shade. Pick it up with tongs and quench it in water.
Izinto zokwakha zalesi sinyathelo:
Isigaxa Sethusi200 g
Amanzi10 amalithaAmathuluzi adingekayo:
Isibani Se-propane
Isitini somlilo
Udlawu lomkhandi wensimbi
Ibhakede lokupholisa
Izibuko zokuphepha2
2
Spread it
Spread it
On the anvil, strike overlapping blows with the cross peen in one direction, then the other, to spread the copper. Turn it over often.
Amathuluzi adingekayo:
Insimbi Yokukhandela
Isando esinekhanda elimise okwesikhonkwane
Amagilavu Omsebenzi Esikhumba3
3
Anneal when it stiffens
Anneal when it stiffens
When the copper rings and stops moving under the hammer, anneal it again as in step 1. Expect to anneal many times.
Amathuluzi adingekayo:
Isibani Se-propane
Udlawu lomkhandi wensimbi
Ibhakede lokupholisa4
4
Clean the scale
Clean the scale
Soak it in a bowl of vinegar with a spoon of salt until the black scale loosens, then scrub it bright with the wire brush and rinse.
Izinto zokwakha zalesi sinyathelo:
Uviniga0.5 ilitha
Usawoti10 gAmathuluzi adingekayo:
Indishi
Isethi yamabhulashi ocingo5
5
Planish flat
Planish flat
Planish the sheet smooth with light, overlapping blows of the ball peen's flat face, checking the thickness with the caliper.
Amathuluzi adingekayo:
Isando esinekhanda eliyindilinga
Insimbi Yokukhandela
I-Caliper Yedijithali Yamayintshi Ayi-66
6
Trim
Trim
Anneal a last time if it must be bent later. Trim the cracked edges with snips and file them.
Amathuluzi adingekayo:
Isikeli sensimbi
Iqoqo Lamafayela7
7
Troubleshooting
Troubleshooting
Forging copper troubleshooting.
Flow
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Izinto
4- 200 gIsibambeli
- 10 amalithaIsibambeli
- 0.5 ilithaIsibambeli
- 10 gIsibambeli
Amathuluzi Adingekayo
14- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
- Isibambeli
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