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Copper Sheet Forged from Cast Copper
Forge

Yenziwe ngu-

Forge

11. uMfumfu 2026NO
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Copper Sheet Forged from Cast Copper

Copper is soft and can be hammered thin cold, but every blow hardens it until it cracks. Heating it to a dull red anneals it soft again; unlike steel, copper can be quenched straight away without hardening. Hammer, anneal, repeat: that is how sheet was made before rolling mills. It starts from a cast piece of smelted copper. A rolling mill does the same job faster; the hammer needs nothing but an anvil.
Ophakathi
Half a day

Imiyalelo

1

Anneal the casting

Set the copper on fire bricks and heat it with the torch to a dull red, seen in shade. Pick it up with tongs and quench it in water.

Izinto zokwakha zalesi sinyathelo:

Isigaxa SethusiIsigaxa Sethusi200 g
AmanziAmanzi10 amalitha

Amathuluzi adingekayo:

Isibani Se-propaneIsibani Se-propane
Isitini somliloIsitini somlilo
Udlawu lomkhandi wensimbiUdlawu lomkhandi wensimbi
Ibhakede lokupholisaIbhakede lokupholisa
Izibuko zokuphephaIzibuko zokuphepha
2

Spread it

On the anvil, strike overlapping blows with the cross peen in one direction, then the other, to spread the copper. Turn it over often.

Amathuluzi adingekayo:

Insimbi YokukhandelaInsimbi Yokukhandela
Isando esinekhanda elimise okwesikhonkwaneIsando esinekhanda elimise okwesikhonkwane
Amagilavu Omsebenzi EsikhumbaAmagilavu Omsebenzi Esikhumba
3

Anneal when it stiffens

When the copper rings and stops moving under the hammer, anneal it again as in step 1. Expect to anneal many times.

Amathuluzi adingekayo:

Isibani Se-propaneIsibani Se-propane
Udlawu lomkhandi wensimbiUdlawu lomkhandi wensimbi
Ibhakede lokupholisaIbhakede lokupholisa
4

Clean the scale

Soak it in a bowl of vinegar with a spoon of salt until the black scale loosens, then scrub it bright with the wire brush and rinse.

Izinto zokwakha zalesi sinyathelo:

UvinigaUviniga0.5 ilitha
UsawotiUsawoti10 g

Amathuluzi adingekayo:

IndishiIndishi
Isethi yamabhulashi ocingoIsethi yamabhulashi ocingo
5

Planish flat

Planish the sheet smooth with light, overlapping blows of the ball peen's flat face, checking the thickness with the caliper.

Amathuluzi adingekayo:

Isando esinekhanda eliyindilingaIsando esinekhanda eliyindilinga
Insimbi YokukhandelaInsimbi Yokukhandela
I-Caliper Yedijithali Yamayintshi Ayi-6I-Caliper Yedijithali Yamayintshi Ayi-6
6

Trim

Anneal a last time if it must be bent later. Trim the cracked edges with snips and file them.

Amathuluzi adingekayo:

Isikeli sensimbiIsikeli sensimbi
Iqoqo LamafayelaIqoqo Lamafayela
7

Troubleshooting

Forging copper troubleshooting.

Flow

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Izinto

4
  • Isibambeli
  • 10 amalitha
    Isibambeli
  • 0.5 ilitha
    Isibambeli
  • Isibambeli

Amathuluzi Adingekayo

14

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