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Rack-and-Pinion Opposed-Dasher Churn: Two Rows of Hanging Dashers Move Opposite Ways Through Slots in the Lid
Buttercup

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Buttercup

12. uLwezi 2026IE
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Rack-and-Pinion Opposed-Dasher Churn: Two Rows of Hanging Dashers Move Opposite Ways Through Slots in the Lid

Nelson Gabel of Gratis, Ohio, received US 33,080, dated 20 August 1861, for a box churn worked by racks and a pinion. Two slides lie on the lid over two slots, each carrying three dashers that hang down into the cream. A rack on each slide meshes a pinion between them, so when a lever on a standard pushes one slide to and fro, the other moves the opposite way. The currents meet and break against each other and the box's ends. The patent gives no sizes; every size here is ours.
Ophakathi
About 3 days

Imiyalelo

1

Two rows passing each other

Ilayisha incwadi ye-Jupyter…
2

A frame slid to and fro on the lid, a year and a half before

Morgan's sliding frame spins beaters by a cord. Gabel's two slides carry the dashers themselves, and a pinion makes them move against each other.
3

Read US 33,080

"Thus it will be observed that when milk is put into the box and the lever (a) worked to and fro the agitation of the milk will be very great. As the currents each way will be broken and dashed in opposite directions the globules will thus be crushed both by sudden concussion against the side of the box and the violent reverse action of the currents."
4

Box A on legs, top B with two slots

Glue up a hardwood box A 600 x 300 mm inside and 300 deep from 20 mm boards, the joints sealed with silicone sealant, and screw four hardwood legs 40 x 60 mm, 220 long below it. Cut a 20 mm HDPE or hardwood top B to fit over the mouth, with two slots 30 mm wide and 500 long, 33 mm either side of the centre line, and a 12.6 mm hole at the centre for the shaft C.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile4 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu
Isivalo Se-siliconeIsivalo Se-silicone1 ucezu
Izikulufu zokhuniIzikulufu zokhuni30 izicucu
Ishidi le-HDPEIshidi le-HDPE1 ucezu

Amathuluzi adingekayo:

Isaha letafulaIsaha letafula
I-router yokhuniI-router yokhuni
Isaha Le-jigsawIsaha Le-jigsaw
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isibambo sensikaIsibambo sensika
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
Ithephu LokulinganisaIthephu Lokulinganisa
5

Print the racks b (two)

A rack: 416 mm long, module 2.5, 20 mm thick. Print two, in halves if the bed is short. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Ifayela LomklamoSTLCC0 - Free
6

Print the pinion a

The pinion: 16 teeth, module 2.5, 20 mm thick, 12.2 mm bore. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Ifayela LomklamoSTLCC0 - Free
7

Slides h, racks b, dashers k

Cut two hardwood slides h 560 x 50 x 25 mm and screw a rack b along the inner edge of each, teeth inward. Cut six 12 mm HDPE dashers 115 mm wide and 210 long; drill four 25 mm holes in four of them, the end ones. Screw each to a hardwood stem 20 x 20 mm, 90 long, and fix three stems under each slide, at its middle and 180 mm either side, to hang through the slot with the dashers 40 mm off the floor. Lay the slides on the top over the slots, racks facing.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile1 ucezu
Ifilamenti ye-PETGIfilamenti ye-PETG1 ucezu
Ishidi le-HDPEIshidi le-HDPE1 ucezu
Izikulufu zokhuniIzikulufu zokhuni20 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu

Amathuluzi adingekayo:

Iphrinta ye-3D yentambo (i-FDM)Iphrinta ye-3D yentambo (i-FDM)
Isaha letafulaIsaha letafula
Isaha Le-jigsawIsaha Le-jigsaw
Isethi yezingqamuzana ezinjengefosholoIsethi yezingqamuzana ezinjengefosholo
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
8

Shaft C, pinion a and strap D

Cut a 12 mm stainless shaft C 90 mm long, stand it in the top's centre hole and pin the pinion a on it meshing both racks. Bend a mild steel flat bar strap D over the pinion and the slides, bore it 12.6 mm over the shaft's top, and screw its feet to the top beyond the slides.

Izinto zokwakha zalesi sinyathelo:

Insimbi engagqwali eyindukwanaInsimbi engagqwali eyindukwana1 ucezu
Ifilamenti ye-PETGIfilamenti ye-PETG1 ucezu
Ibha Eyisicaba Yensimbi EthambileIbha Eyisicaba Yensimbi Ethambile1 ucezu
Izikulufu zokhuniIzikulufu zokhuni4 izicucu
Iphini elinemilenze emibiliIphini elinemilenze emibili1 ucezu

Amathuluzi adingekayo:

Isaha SensimbiIsaha Sensimbi
Izinsimbi zokuhlikihla (ezesandla)Izinsimbi zokuhlikihla (ezesandla)
Isibambo SebhentshiIsibambo Sebhentshi
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
9

Lever d, standard m and lever f

Bolt a mild steel flat bar lever d, 470 mm long, to the outer slide with a spacer block, reaching past the box's end. Make a standard m of two hardwood posts 30 x 20 mm joined at the foot, standing beside the box's end and reaching 260 mm above the top, with a 10 mm bolt across their tops. Hang a flat bar lever f between them on the bolt, its lower end slotted over a bolt through the end of d and its upper end a handle.

Izinto zokwakha zalesi sinyathelo:

Ibha Eyisicaba Yensimbi EthambileIbha Eyisicaba Yensimbi Ethambile2 izicucu
Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile1 ucezu
Iqoqo lamabhawoti anezinhlangothi eziyisithuphaIqoqo lamabhawoti anezinhlangothi eziyisithupha3 izicucu
Inati Yokukhiya EnenayiloniInati Yokukhiya Enenayiloni3 izicucu
Iwasha EliyisicabaIwasha Eliyisicaba6 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu
Izikulufu zokhuniIzikulufu zokhuni6 izicucu

Amathuluzi adingekayo:

Isaha SensimbiIsaha Sensimbi
Izinsimbi zokuhlikihla (ezesandla)Izinsimbi zokuhlikihla (ezesandla)
Isibambo SebhentshiIsibambo Sebhentshi
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isipanela esilungisekayoIsipanela esilungisekayo
Isaha letafulaIsaha letafula
10

The build in 3D

FreeCAD model of this build, the box's front wall cut away: the two rows of hanging dashers (the end ones holed), the slides on the top with their racks and the pinion under its strap, and the levers d and f on the standard.
Ifayela LomklamoBLENDCC0 - Free
11

Churn

Lift the top off with the slides and dashers, pour about 20 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, and set the top back. Work the lever f to and fro through its full swing, timing it. When the butter comes, lift the top and dashers out, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Izinto zokwakha zalesi sinyathelo:

Ukhilimu ojiyileUkhilimu ojiyile20 l
Usawoti Wolwandle OmkhuluUsawoti Wolwandle Omkhulu1 ucezu
AmanziAmanzi1 ucezu

Amathuluzi adingekayo:

Ithemomitha enenaliti eshiywa ngaphakathiIthemomitha enenaliti eshiywa ngaphakathi
Iwashi Lokumisa IsikhathiIwashi Lokumisa Isikhathi
Isikali Sedijithali SasekhishiniIsikali Sedijithali Sasekhishini
Isitsha esikhulu sokuxuba sensimbi engagqwaliIsitsha esikhulu sokuxuba sensimbi engagqwali
12

Troubleshooting

Rack-and-pinion churn troubleshooting.

Flow

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13

History and honest limits

**Nelson Gabel** of Gratis, Preble County, Ohio, US 33,080, 20 August 1861, "Churn". He claimed "the employment and arrangement of fixed pinion (a), double reciprocating racks (b b) and slides (h h)". His text calls the hand lever both (a) and (f). He gives the dashers only as drawn, three to a slide with holes in the end ones; ours are plain boards. The patent gives no sizes; every size here is ours.

Izinto

15

Amathuluzi Adingekayo

18

Amafayela omklamo

3

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