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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Yenziwe ngu-

Martin

23. uMfumfu 2026NO
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Osezingeni eliphezulu
3 days

Imiyalelo

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Izinto zokwakha zalesi sinyathelo:

Ipuleti Le-aluminiumIpuleti Le-aluminium1 ucezu
Ikhona le-aluminiumIkhona le-aluminium1 ucezu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.81 ucezu

Amathuluzi adingekayo:

Ibhola ElimileIbhola Elimile
Isipanela esilungisekayoIsipanela esilungisekayo
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Amathuluzi adingekayo:

Ibhola ElimileIbhola Elimile
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Izinto zokwakha zalesi sinyathelo:

Irola eqondisayoIrola eqondisayo12 izicucu
I-O-ringI-O-ring24 izicucu
Ibhawuti ElinehlombeIbhawuti Elinehlombe12 izicucu
Iwasha EliyisicabaIwasha Eliyisicaba12 izicucu
Spring WasherSpring Washer12 izicucu
Inathi Yezinhlangothi EziyisithuphaInathi Yezinhlangothi Eziyisithupha12 izicucu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Izinto zokwakha zalesi sinyathelo:

Ipuleti Le-aluminiumIpuleti Le-aluminium1 ucezu
I-O-ringI-O-ring1 ucezu

Amathuluzi adingekayo:

Umshini Wokuphendula InsimbiUmshini Wokuphendula Insimbi
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Izinto zokwakha zalesi sinyathelo:

Imoto kagesiImoto kagesi1 ucezu
Ibhande lokubopha injiniIbhande lokubopha injini2 izicucu
Ibhulokhi yebhereIbhulokhi yebhere2 izicucu
Ishafu yensimbiIshafu yensimbi1 ucezu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.81 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Izinto zokwakha zalesi sinyathelo:

Insingo yesaha eyindandatho yedayimaneInsingo yesaha eyindandatho yedayimane1 ucezu
Insimbi esontekile yokudonsaInsimbi esontekile yokudonsa11 izicucu
Irola eqondisayoIrola eqondisayo2 izicucu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Izinto zokwakha zalesi sinyathelo:

IsitshaIsitsha1 ucezu
IsipontshiIsipontshi1 ucezu
Ipuleti Le-aluminiumIpuleti Le-aluminium1 ucezu
AmanziAmanzi1 batch

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Izinto zokwakha zalesi sinyathelo:

Ipuleti Le-akhrilikiIpuleti Le-akhriliki1 ucezu
Ipuleti Le-aluminiumIpuleti Le-aluminium1 ucezu
Ithreyi lokuthontaIthreyi lokuthonta1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
9

Ring size and drive speed

Ilayisha incwadi ye-Jupyter…

Izinto

20

Amathuluzi Adingekayo

3

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