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Greensand Casting Sand
Forge

Yenziwe ngu-

Forge

11. uMfumfu 2026NO
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Greensand Casting Sand

Green sand is moulding sand that is used damp: fine silica sand bound by a little clay and water, so it packs firm round a pattern, holds a sharp shape, and lets steam escape when hot metal is poured. 'Green' means unbaked, not the colour. Bentonite clay is the usual binder; the mix is tempered with water until a squeezed handful holds its shape and breaks cleanly.
Oqalayo
1 hour

Imiyalelo

1

Sieve the sand

With a dust mask on, sieve dry fine quartz sand to remove stones and lumps.

Izinto zokwakha zalesi sinyathelo:

Isihlabathi Se-quartzIsihlabathi Se-quartz20 kg

Amathuluzi adingekayo:

Isisefo Senetha EcolekileIsisefo Senetha Ecolekile
Imaski YothuliImaski Yothuli
2

Add the clay

Weigh in bentonite at about a tenth of the sand's weight and mix it through dry in the trough until the colour is even.

Izinto zokwakha zalesi sinyathelo:

Ubumba be-bentoniteUbumba be-bentonite2 kg

Amathuluzi adingekayo:

IsikaliIsikali
Umgqomo wokuxubaUmgqomo wokuxuba
Imaski YothuliImaski Yothuli
3

Temper with water

Mist water over it a little at a time, rubbing the sand between your hands and through the sieve to spread the clay and water evenly.

Izinto zokwakha zalesi sinyathelo:

AmanziAmanzi1 ilitha

Amathuluzi adingekayo:

Ibhodlela lokufafaza amanziIbhodlela lokufafaza amanzi
Isisefo Senetha EcolekileIsisefo Senetha Ecolekile
4

Squeeze test

Squeeze a handful. It should hold the print of your fingers and break cleanly in two when bent, not crumble or stick to your hand. Add sand if sticky, water if crumbly.
5

Store damp

Keep it covered in a lidded bucket so it stays damp; re-temper before each use.

Amathuluzi adingekayo:

Ibhakede lensimbi elinesivaloIbhakede lensimbi elinesivalo

Izinto

3

Amathuluzi Adingekayo

6

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