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Metal Band Saw: Horizontal Saw on a Welded Steel Frame
Martin

Yenziwe ngu-

Martin

23. uMfumfu 2026NO
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Metal Band Saw: Horizontal Saw on a Welded Steel Frame

Curtis Eccardt's horizontal power band saw (Emerson Electric, US 4,364,294, 1982), built from welded steel channel and tube instead of iron castings to cut its cost. The saw head swings down on trunnions over the bed; a hydraulic cylinder with a valve sets how fast it feeds, a spring counterbalances it, and a spring tensioner shows the blade tension on a scale. Two guides with rollers twist the blade's lower run 90° so its teeth face down into the work, and carbide inserts hold it there. The patent gives no sizes, speeds or ratings; the welder and wrenches are ours. The picture: the patent's Fig. 1.
Osezingeni eliphezulu
4 days

Imiyalelo

1

Weld the bed

Stand two steel channels (9a, 9b) parallel, webs upright and flanges facing in, and weld gussets (15) between their webs. Bolt a bed plate (17) across the top flanges as the work surface. Ours: MIG welder, drill press for the bolt holes.

Izinto zokwakha zalesi sinyathelo:

Ingxenye yensimbi enesimo se-UIngxenye yensimbi enesimo se-U2 izicucu
Ishidi lensimbi ethambileIshidi lensimbi ethambile1 ucezu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.81 ucezu

Amathuluzi adingekayo:

Umshini Wokushisela We-MIGUmshini Wokushisela We-MIG
Ibhola ElimileIbhola Elimile
Isipanela esilungisekayoIsipanela esilungisekayo
2

Weld and bolt on the legs

Weld formed sheet-steel legs onto horizontal floor members to make front and rear leg weldments (19, 21), and bolt them under the bed.

Izinto zokwakha zalesi sinyathelo:

Ishidi lensimbiIshidi lensimbi1 ucezu
Amapayipi ensimbi okwakhaAmapayipi ensimbi okwakha1 ucezu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.81 ucezu

Amathuluzi adingekayo:

Umshini Wokushisela We-MIGUmshini Wokushisela We-MIG
Isipanela esilungisekayoIsipanela esilungisekayo
3

Weld the head

Weld a head post (25) of square or rectangular steel tube square to a head beam (27) of rectangular tube. Weld a bracket leg (29) down from the beam's outer end, and fix support plates at both ends (31, 33).

Izinto zokwakha zalesi sinyathelo:

Amapayipi ensimbi okwakhaAmapayipi ensimbi okwakha1 ucezu
Ishidi lensimbi ethambileIshidi lensimbi ethambile1 ucezu

Amathuluzi adingekayo:

Umshini Wokushisela We-MIGUmshini Wokushisela We-MIG
4

Fit the trunnions and align the pivot

Fix a shaft through the head post with its ends out as trunnions (55a, 55b), in bushings in two bearing blocks (59a, 59b) bolted inside the channel webs. Each block has one close-fit bolt hole and three oversize ones: shift the blocks until the pivot is parallel to the bed plate, then torque the bolts. A set screw (67) takes out end play.

Izinto zokwakha zalesi sinyathelo:

Ishafu yensimbiIshafu yensimbi1 ucezu
Ibhushi yensimbiIbhushi yensimbi2 izicucu
Ibhulokhi yebhereIbhulokhi yebhere2 izicucu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.88 izicucu
Isikulufu sokubopha esinomphetho onjengenkomishiIsikulufu sokubopha esinomphetho onjengenkomishi1 ucezu

Amathuluzi adingekayo:

Ibhola ElimileIbhola Elimile
Isipanela Se-torqueIsipanela Se-torque
5

Mount motor, belt drive and gearbox

Mount the electric motor (37) on a plate (38) pivoted on the head beam, and couple it by a multi-speed belt and pulleys (41) to a gearbox (39). Fit the drive wheel (43) on the gearbox output shaft.

Izinto zokwakha zalesi sinyathelo:

Imoto kagesiImoto kagesi1 ucezu
Ishidi lensimbi ethambileIshidi lensimbi ethambile1 ucezu
Ibhande lokushayelaIbhande lokushayela1 ucezu
IpuliIpuli1 ucezu
Ibhokisi lamagiyaIbhokisi lamagiya1 ucezu
Isondo lesaha lebhandeIsondo lesaha lebhande1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
6

Build the idler tensioner

Weld an idler yoke (87) of rolled steel plate, pivot it on the head beam with a pin (89), and cantilever the idler axle from it with the idler wheel (45) on bearings (85). A threaded rod (91) pulls the yoke through a coil spring (93) held between compression plates and a U-bolt (97); a knob (99) turns the rod. An indicator (101) on the spring reads the tension on a scale (103).

Izinto zokwakha zalesi sinyathelo:

Ishidi lensimbi ethambileIshidi lensimbi ethambile1 ucezu
Iphini lensimbiIphini lensimbi1 ucezu
Ishafu yensimbiIshafu yensimbi1 ucezu
Isondo lesaha lebhandeIsondo lesaha lebhande1 ucezu
I-Bearing YamabholaI-Bearing Yamabhola1 ucezu
Insika enemicu yesikulufuInsika enemicu yesikulufu1 ucezu
Coil SpringCoil Spring1 ucezu
Ibhawoti le-UIbhawoti le-U1 ucezu
Inkinobho yokulawulaInkinobho yokulawula1 ucezu

Amathuluzi adingekayo:

Umshini Wokushisela We-MIGUmshini Wokushisela We-MIG
Isipanela esilungisekayoIsipanela esilungisekayo
7

Build the two blade guides

In each guide channel (111) mount two guide rollers (115a, 115b) on ball bearings on eccentric bushings, one fixed and one adjusted to the blade thickness. Add a carbide thrust insert (133) on the blade's back edge and two carbide side inserts (137a fixed, 137b on a sprung swing bracket set by a bolt and knob). Clamp the guides on two bar tracks (107).

Izinto zokwakha zalesi sinyathelo:

Irola eqondisayoIrola eqondisayo4 izicucu
I-Bearing YamabholaI-Bearing Yamabhola4 izicucu
Ibhushi engagxili maphakathiIbhushi engagxili maphakathi4 izicucu
Ingxenye ye-carbideIngxenye ye-carbide6 izicucu
Coil SpringCoil Spring2 izicucu
Inkinobho yokulawulaInkinobho yokulawula2 izicucu
Amapayipi ensimbi okwakhaAmapayipi ensimbi okwakha1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
8

Fit the blade and set the tension

By hand, run the endless blade (47) round the drive and idler wheels and through both guides; the rollers twist its lower run about 90° so the teeth face down. Turn the tension knob until the scale shows the tension you want.

Izinto zokwakha zalesi sinyathelo:

Ucezu lwesaha eliyibhandeUcezu lwesaha eliyibhande1 ucezu
9

Fit the feed cylinder and counterbalance

Connect a hydraulic cylinder (71) between bed channel and head post above the trunnions, filled with oil and piped through tubing (75) to a control valve (73): the valve sets the feed rate and, closed, holds the head. Fit a coil spring (78) on a threaded linkage (79) between an end gusset and the head post below the trunnions, adjusted by a knob (80), to counterbalance the head.

Izinto zokwakha zalesi sinyathelo:

Isilinda se-hydraulicIsilinda se-hydraulic1 ucezu
Uwoyela we-hydraulicUwoyela we-hydraulic1 batch
Ishubhu ye-hydraulicIshubhu ye-hydraulic1 ucezu
Ivalvu yokulawula ukugelezaIvalvu yokulawula ukugeleza1 ucezu
Coil SpringCoil Spring1 ucezu
Insika enemicu yesikulufuInsika enemicu yesikulufu1 ucezu
Inkinobho yokulawulaInkinobho yokulawula1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
10

Bolt on the vice

Bolt the quick-acting vice to the bed plate to clamp the work square under the blade.

Izinto zokwakha zalesi sinyathelo:

Isibambo SomshiniIsibambo Somshini1 ucezu
Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.8Ibhawudi elinekhanda elinezinhlangothi eziyisithupha - izinga 8.81 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo

Izinto

29

Amathuluzi Adingekayo

4

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