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PETG Pellets: Dimethyl Terephthalate with Ethylene Glycol and CHDM
Charlie

Yenziwe ngu-

Charlie

19. uMfumfu 2026DE
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PETG Pellets: Dimethyl Terephthalate with Ethylene Glycol and CHDM

PETG is PET in which part of the ethylene glycol is replaced by CHDM, which keeps the plastic clear and amorphous. Eastman's patent US 7,026,027 describes PETG 6763 as terephthalate with about 69 mol % ethylene glycol and 31 mol % CHDM, but gives no recipe for it. This blueprint is our own combination: that composition, made by the same patent's pilot-plant process (Example 12, written for a CHDM/neopentyl glycol copolyester), with ethylene glycol in place of neopentyl glycol as in Kibler's 1959 Eastman patent. The charge weights are our arithmetic. The picture: our diagram.
Osezingeni eliphezulu
About 5 hours

Imiyalelo

1

Charge the reactor

Our charge for 31 mol % CHDM: 10.669 kg dimethyl terephthalate (54.9 mol, as in the patent's example), 2.456 kg CHDM (31 % of those moles) and 4.058 kg ethylene glycol, so the glycols total 1.5 times the ester moles as in the example. Add 53.4 g of catalyst solution (15 g titanium isopropoxide in 250 ml n-butanol). The patent's reactor held 18 gallons and had spiral agitators and a distillation column.

Izinto zokwakha zalesi sinyathelo:

I-dimethyl terephthalateI-dimethyl terephthalate10.669 kg
1,4-Cyclohexanedimethanol1,4-Cyclohexanedimethanol2.456 kg
I-ethylene glycolI-ethylene glycol4.058 kg

Amathuluzi adingekayo:

I-titanium isopropoxideI-titanium isopropoxide
I-n-ButanolI-n-Butanol
Isikali sesilinganisoIsikali sesilinganiso
I-reactor yokwenza i-polymer enejakhethiI-reactor yokwenza i-polymer enejakhethi
Isicwengi esahlukanisayoIsicwengi esahlukanisayo
Izibuko Zokuchitheka KwamakhemikhaliIzibuko Zokuchitheka Kwamakhemikhali
2

Ester interchange at 200 °C

Stir (forward 50 minutes, then reverse 10), heat to 200 °C and hold 2 hours. Methanol distils off through the column.

Amathuluzi adingekayo:

I-reactor yokwenza i-polymer enejakhethiI-reactor yokwenza i-polymer enejakhethi
Isicwengi esahlukanisayoIsicwengi esahlukanisayo
I-thermocouple enesibonisiI-thermocouple enesibonisi
3

260 °C, then 280 °C

Raise to 260 °C for 30 minutes and weigh the distillate, then raise to 280 °C and weigh it again. The surplus ethylene glycol is driven off; Kibler found the CHDM stays in the polymer.

Amathuluzi adingekayo:

I-reactor yokwenza i-polymer enejakhethiI-reactor yokwenza i-polymer enejakhethi
I-thermocouple enesibonisiI-thermocouple enesibonisi
Isikali sesilinganisoIsikali sesilinganiso
4

Polymerise under vacuum

Switch the agitator direction every 6 minutes and pull vacuum at 13 Torr a minute down to 0.5 Torr. Hold full vacuum for 45 minutes at 25 rpm.

Amathuluzi adingekayo:

I-reactor yokwenza i-polymer enejakhethiI-reactor yokwenza i-polymer enejakhethi
Iphampu yomoyaIphampu yomoya
Isilinganiso sokungabi namoyaIsilinganiso sokungabi namoya
Isixhaphi esibandayoIsixhaphi esibandayo
5

Extrude and chop into pellets

Let nitrogen in, extrude the polymer at once and chop it into pellets. Check the composition: in the patent's example the polymer kept slightly less CHDM than was charged (38.1 % for 40.7 %).

Amathuluzi adingekayo:

Isilinda Segesi Ye-NitrogenIsilinda Segesi Ye-Nitrogen
I-PelletizerI-Pelletizer
Amagilavu Amelana NokushisaAmagilavu Amelana Nokushisa

Izinto

3

Amathuluzi Adingekayo

13

CC0 Isizinda Somphakathi

Le blueprint ikhishwe ngaphansi kwe-CC0. Ukhululekile ukukopisha, ukuguqula, ukusabalalisa, nokusebenzisa ngaphandle kwemvume.

Sekela uMenzi ngokuthenga imikhiqizo nge-Blueprint yabo IKhomishane Yomenzi kumiswe ngabathengisi, noma dala inguqulo entsha yale Blueprint bese uyifaka njengoxhumaniso ku-Blueprint yakho ukuze wabelane ngemali engenayo.

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