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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron
Mary

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Mary

23. uMfumfu 2026FI
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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron

W. Hedrich's mixer (US 4,049,244, 1977) for reactive resins that must be mixed and freed of gas before they set. In a vessel under vacuum a worm lifts the resin up a central tube and spills it over a cone-shaped apron in a thin layer, where the gas escapes; vanes on the worm sweep the funnel bottom and keep it circulating. Peltier elements on the vessel, tube and apron heat or cool each zone. Reversed, the worm drives the batch out through the bottom valve. The patent gives no sizes, vacuum, speeds or temperatures; it describes an industrial vessel. The picture: the patent's Fig. 1.
Osezingeni eliphezulu
5 days

Imiyalelo

1

Fit the vessel's neck valve and vacuum pipe

Use a metal vessel, cylindrical above with a funnel bottom about one third of its height, ending in a short neck. Fit the discharge valve (4) on the neck, and a side vacuum pipe (11) near the top with a baffle plate (12) inside to keep solids out of the vacuum line. Ours: TIG welder.

Izinto zokwakha zalesi sinyathelo:

Ithangi lokuxuba elivaliweIthangi lokuxuba elivaliwe1 ucezu
Ivalvu eyibholaIvalvu eyibhola1 ucezu
Ishubhu lensimbi engagqwaliIshubhu lensimbi engagqwali1 ucezu
Ishidi lensimbi engagqwaliIshidi lensimbi engagqwali1 ucezu

Amathuluzi adingekayo:

Umshini wokushisela we-TIGUmshini wokushisela we-TIG
Isipanela esilungisekayoIsipanela esilungisekayo
2

Make the mixing tube and apron

Join a downward-flaring cone apron (8) to the upper end of a tube (7), braced by struts (6a). Hang the tube on struts (6) from the cover.

Izinto zokwakha zalesi sinyathelo:

Ishubhu lensimbi engagqwaliIshubhu lensimbi engagqwali1 ucezu
Ishidi lensimbi engagqwaliIshidi lensimbi engagqwali1 ucezu

Amathuluzi adingekayo:

Umshini wokushisela we-TIGUmshini wokushisela we-TIG
3

Fit the cover's inlet, window and bearing

Fit the removable cover (5) with an inlet fitting (5a) that seals vacuum-tight, a viewing window (5b) with a watch glass to watch the degassing, and a bearing (5c) for the worm shaft; seal it to the vessel.

Izinto zokwakha zalesi sinyathelo:

Isivalo sesitshaIsivalo sesitsha1 ucezu
Inipheli enentambo yepayipiInipheli enentambo yepayipi1 ucezu
Ingilazi yewashiIngilazi yewashi1 ucezu
I-Bearing YamabholaI-Bearing Yamabhola1 ucezu
Igasikhethi lokuvalaIgasikhethi lokuvala1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
4

Fit the worm and its vanes

Pass the worm (3) down through the tube so it just sticks out at the top and reaches into the neck close to the valve. Below the tube, fix agitating vanes (2) on arms (2a) so they sweep close to the funnel wall, steadied by struts (10) on a bearing (10a) riding on the tube.

Izinto zokwakha zalesi sinyathelo:

Isithuthi sesikulufuIsithuthi sesikulufu1 ucezu
Iphiko lokugoqaIphiko lokugoqa2 izicucu
Ibhushi yensimbiIbhushi yensimbi1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
5

Mount the reversible drive on the cover

Mount a reversible variable-speed motor (M) with reduction gearing (RG) on the cover, driving the worm shaft: one way lifts resin up the tube, the other drives it out of the valve.

Izinto zokwakha zalesi sinyathelo:

Imoto kagesiImoto kagesi1 ucezu
Ibhokisi lamagiyaIbhokisi lamagiya1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
6

Fit the Peltier elements

Fit Peltier elements in electrical contact with the metal in separately switched sets: round the top of the vessel (20), its lower cylinder (21) and its funnel (22), and along the tube and on the apron (23-26), best on the apron's upper face. Reversing a set's polarity swaps heating for cooling.

Izinto zokwakha zalesi sinyathelo:

Isici sePeltierIsici sePeltier1 ucezu

Amathuluzi adingekayo:

Isipanela esilungisekayoIsipanela esilungisekayo
7

Connect the vacuum and run a batch

Connect the vacuum pipe to a vacuum pump. With the vessel under vacuum, add the resin components one after another through the inlet; the worm lifts the mix over the apron in a thin layer, and the funnel stays full while it circulates. Reverse the worm with the valve open to empty it.

Amathuluzi adingekayo:

Iphampu yomoyaIphampu yomoya

Izinto

15

Amathuluzi Adingekayo

3

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