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Atmospheric Barrel Churn: Reversed Concave Dashers Close to the Staves, Fresh or Warmed Air Piped to the Middle
Buttercup

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Buttercup

11. uLwezi 2026IE
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Atmospheric Barrel Churn: Reversed Concave Dashers Close to the Staves, Fresh or Warmed Air Piped to the Middle

Henry Rohrer of Strasburg township, Pennsylvania, received US 26,377, dated 6 December 1859, for improvements to the common barrel churn, which he named the "Champion atmospheric churn". Four concave, tapering dashers run close to the staves with their wide and narrow ends alternating, so they rub as well as beat. Two tubes through the rear head let fresh air into the middle and steam and musty air out; in winter a funnel-mouthed pipe set near a hot stove brings warm air instead. The patent gives no sizes; every size here is ours.
Ophakathi
About 2 days, plus printing

Imiyalelo

1

Rohrer's temperatures, and the dashers' sweep

Ilayisha incwadi ye-Jupyter…
2

Air into the cream, three weeks before

Clow pumped air in at the bottom. Rohrer lets it in by pipes alone, warmed from the stove when needed.
3

Read US 26,377

"The concaved, tapering sides of the dashers with the wide end of the one followed by the narrow end of the other in its revolutions, produces side eddies as well as being beaten and partially retained by the concaved side; thus a thorough mixing is produced, while a constant supply of fresh air is admitted through the pipe G to the center of the churn"
4

Print the step F

A raised open step 80 x 80 mm and 55 mm deep, open at the sides, with a 17 mm socket for the rear pivot. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Ifayela LomklamoSTLCC0 - Free
5

Barrel A, base B and hatch

Use a wooden barrel about 450 mm long inside, 320 mm across at the heads. Cut a 120 mm hatch in the bilge with a hardwood lid. Bore the front head 17 mm in its centre for the shaft. Bore the rear head 21 mm in its centre for tube K and 21 mm 120 mm above it for tube I. Make a cradle of two shaped hardwood saddles on a base board so the barrel lies level. Fill the barrel with water overnight so it swells tight, then empty it.

Izinto zokwakha zalesi sinyathelo:

Umgqomo wokhuniUmgqomo wokhuni1 ucezu
Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile2 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu
Izikulufu zokhuniIzikulufu zokhuni12 izicucu

Amathuluzi adingekayo:

Isaha Le-jigsawIsaha Le-jigsaw
IkhompasiIkhompasi
Ibhola ElingenantamboIbhola Elingenantambo
Isethi yezingqamuzana ezinjengefosholoIsethi yezingqamuzana ezinjengefosholo
Isaha letafulaIsaha letafula
Isibambo sensikaIsibambo sensika
Ithephu LokulinganisaIthephu Lokulinganisa
AmanziAmanzi
6

Dashers D and crosses E

Shave four hardwood dashers 400 mm long, tapering from 70 to 35 mm wide, with a 20 mm deep concave face on the inner side and the outer edge left straight. Make two crosses of hardwood 15 x 24 mm, 290 mm across, and screw the dashers to their ends, outer edges 150 mm from the centre, the wide ends alternately at the front and the rear. Fix the front cross on a 16 mm stainless shaft through the front head with a crank C outside, and a 16 mm pivot on the rear cross's centre.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile2 izicucu
Izikulufu zokhuniIzikulufu zokhuni16 izicucu
Insimbi engagqwali eyindukwanaInsimbi engagqwali eyindukwana1 ucezu
Shaft CollarShaft Collar2 izicucu
Izikhonkwane zokhuni oluqinileIzikhonkwane zokhuni oluqinile1 ucezu
Iglu LokhuniIglu Lokhuni1 ucezu

Amathuluzi adingekayo:

Ipuleni elinezibambo ezimbiliIpuleni elinezibambo ezimbili
Isaha letafulaIsaha letafula
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isaha SensimbiIsaha Sensimbi
Izinsimbi zokuhlikihla (ezesandla)Izinsimbi zokuhlikihla (ezesandla)
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
Iphepha LokugayaIphepha Lokugaya
Ithephu LokulinganisaIthephu Lokulinganisa
7

Step F, tubes I and K, pipes G and H

Screw the printed step over the rear head's centre hole, its socket on the axis. Seal two 20 mm stainless tubes, 70 mm long, through the rear head: K in the centre under the step, I above it. Make the atmospheric pipe G: an upright stainless tube open at its top, joined to I and K by short tubes and elbows. For winter make pipe H: a stainless funnel, mouth m, on a tube to K, with a tee on the tube from I open as the vent l; set the funnel near a warm stove, never on it, and use silicone tube for the joints.

Izinto zokwakha zalesi sinyathelo:

Ishubhu lensimbi engagqwaliIshubhu lensimbi engagqwali2 izicucu
Ipayipi Le-siliconeIpayipi Le-silicone1 ucezu
I-funnel yensimbi engagqwaliI-funnel yensimbi engagqwali1 ucezu
Isivalo Se-siliconeIsivalo Se-silicone1 ucezu
Izikulufu zokhuniIzikulufu zokhuni4 izicucu
Ifilamenti ye-PETGIfilamenti ye-PETG1 ucezu

Amathuluzi adingekayo:

Iphrinta ye-3D yentambo (i-FDM)Iphrinta ye-3D yentambo (i-FDM)
Isaha SensimbiIsaha Sensimbi
Izinsimbi zokuhlikihla (ezesandla)Izinsimbi zokuhlikihla (ezesandla)
Isibani Se-propaneIsibani Se-propane
Isibambo SebhentshiIsibambo Sebhentshi
Amagilavu Amelana NokushisaAmagilavu Amelana Nokushisa
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
8

The build in 3D

FreeCAD model of this build, the barrel, heads and cradle cut through the middle: the four alternately reversed dashers on their two crosses, the shaft and crank, the step F on the rear head over tube K, tube I, and the atmospheric pipe G outside. The frame was turned through a quarter turn.
Ifayela LomklamoBLENDCC0 - Free
9

Churn

Fill the barrel about half full with heavy cream, about 15 litres. Bring it to 15-18 °C, checked with the thermometer; in winter put pipe H on with its funnel near the warm stove, otherwise pipe G. Close the hatch and turn the crank steadily, timing it. When the butter comes, open the hatch, take out the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Izinto zokwakha zalesi sinyathelo:

Ukhilimu ojiyileUkhilimu ojiyile15 l
Usawoti Wolwandle OmkhuluUsawoti Wolwandle Omkhulu1 ucezu
AmanziAmanzi1 ucezu

Amathuluzi adingekayo:

Ithemomitha enenaliti eshiywa ngaphakathiIthemomitha enenaliti eshiywa ngaphakathi
Iwashi Lokumisa IsikhathiIwashi Lokumisa Isikhathi
Isikali Sedijithali SasekhishiniIsikali Sedijithali Sasekhishini
Isitsha esikhulu sokuxuba sensimbi engagqwaliIsitsha esikhulu sokuxuba sensimbi engagqwali
10

Troubleshooting

Atmospheric barrel churn troubleshooting.

Flow

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11

History and honest limits

**Henry Rohrer** of Strasburg township, Lancaster County, Pennsylvania, US 26,377, 6 December 1859, "Churn". He knew of other ways of bringing air to cream, and claimed the tubes I, K in the rear head with the pipes G and H, mouth m, partition l and tubes L, M, with the dashers D on an open step F. He says he "tested in my own buttery to my entire satisfaction". The patent gives no sizes; every size here is ours. His temperatures, 60 to 65 °F, are 15.6 to 18.3 °C.

Izinto

15

Amathuluzi Adingekayo

22

Amafayela omklamo

2

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