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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter
Woody

Yenziwe ngu-

Woody

6. uMfumfu 2026NO
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Roller-and-Float Gathering Churn: Floats That Fold Onto Rollers to Press the Butter

Dutcher wanted the whole process — churning, gathering and working the butter — done "without removing it from the churn." Davis Dutcher of Springfield, New York, received US 8,143, dated 10 June 1851 (antedated 15 February 1851), for a churn with a curved-bottom box and a dasher whose stationary arms carry eight-sided rollers, braced by angular strips, and whose swinging arms carry floats. Churning, the floats stand out against shoulders; reversed, "the floats will fall back, by the resistance of the cream, upon the rollers, presenting a curved surface for directing the particles of butter toward the rollers," which press and roll it against the churn's sides. This rung works out the pressing gap, then prints the arms, rollers and floats, assembles the dasher in a box, and makes and works butter.
Ophakathi
About 4 hours, plus printing

Imiyalelo

1

The pressing gap

Ilayisha incwadi ye-Jupyter…
2

Floats that change with the direction before it

The embedded blueprint closes hinged floats into a curve to gather the butter. Dutcher adds rollers that press it against the churn's sides.
3

Read US 8,143

"This operation is continued until the butter is gathered, when the milk may be drawn off at the bottom of the churn, by a faucet, pin or otherwise, and water may be added, and the butter washed, cleaned of the milk, and pressed, and rolled ready for use, thus performing the whole process of churning, gathering and working the butter without removing it from the churn."
4

Print the parts

Print two stationary arms, two eight-sided rollers, two floats with their shoulders and the crank arm. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Izinto zokwakha zalesi sinyathelo:

Ifilamenti ye-PETGIfilamenti ye-PETG1 ucezu

Amathuluzi adingekayo:

Iphrinta ye-3D yentambo (i-FDM)Iphrinta ye-3D yentambo (i-FDM)
5

Print the arm

The arm, printed as step 4 describes.
Ifayela LomklamoSTLCC0 - Free
6

Print the roller

The roller, printed as step 4 describes.
Ifayela LomklamoSTLCC0 - Free
7

Print the float

The float, printed as step 4 describes.
Ifayela LomklamoSTLCC0 - Free
8

Print the crank arm

The crank arm, printed as step 4 describes.
Ifayela LomklamoSTLCC0 - Free
9

Assemble the dasher

Slide the arms onto a 10 mm square hardwood shaft 150 mm apart, set a roller's journals into each pair of end holes, and screw two pine strips edgewise between the arms as his angular braces. Hang each float on a 3 mm stainless rod through the arms' pin holes so it swings out to its shoulder one way and folds onto the roller the other.

Izinto zokwakha zalesi sinyathelo:

Izikhonkwane zokhuni oluqinileIzikhonkwane zokhuni oluqinile1 ucezu
Ipulangwe lomphayiniIpulangwe lomphayini1 ucezu
Ubhamu Oluyindilinga Lwensimbi EthambileUbhamu Oluyindilinga Lwensimbi Ethambile1 ucezu
Isikulufo sokhuni #8 x 1"Isikulufo sokhuni #8 x 1"1 ucezu

Amathuluzi adingekayo:

Isaha SesandlaIsaha Sesandla
Isaha SensimbiIsaha Sensimbi
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
10

The box

Use a food-safe box about 230 × 190 × 200 mm with a curved liner of 0.5 mm stainless sheet bent to the rollers' circle plus a few millimetres, seated in silicone. Drill the ends on the axis, pass the shaft through with leather washers, glue on the crank arm and handle, and fit a plug low in one end to draw off the milk.

Izinto zokwakha zalesi sinyathelo:

Isitsha sokugcina sezinga lokudlaIsitsha sokugcina sezinga lokudla1 ucezu
Ishidi lensimbi engagqwali - 304Ishidi lensimbi engagqwali - 3041 ucezu
Isivalo Se-siliconeIsivalo Se-silicone1 ucezu
Ucezu lwesikhumbaUcezu lwesikhumba1 ucezu
Iglu LokhuniIglu Lokhuni1 ucezu

Amathuluzi adingekayo:

Isikeli sensimbiIsikeli sensimbi
Ithuluzi lokususa amabhadiIthuluzi lokususa amabhadi
Isando serabhaIsando serabha
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
11

The patent drawing

US 8,143 drawing sheet, public domain (expired patent).
Isinyathelo 11 - Image 1
12

Churn, then reverse to press and roll

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank forward, floats out; time until the butter comes. Reverse the crank so the floats fold onto the rollers and the butter is pressed and rolled against the bottom. Draw off the buttermilk at the plug, add cold water and crank again until it runs clear; work in a pinch of salt the same way and weigh the butter.

Izinto zokwakha zalesi sinyathelo:

Ukhilimu ojiyileUkhilimu ojiyile1500 ml
Usawoti Wolwandle OmkhuluUsawoti Wolwandle Omkhulu1 ucezu
AmanziAmanzi1 ucezu

Amathuluzi adingekayo:

Ithemomitha enenaliti eshiywa ngaphakathiIthemomitha enenaliti eshiywa ngaphakathi
Iwashi Lokumisa IsikhathiIwashi Lokumisa Isikhathi
Isikali Sedijithali SasekhishiniIsikali Sedijithali Sasekhishini
Isitsha esikhulu sokuxuba sensimbi engagqwaliIsitsha esikhulu sokuxuba sensimbi engagqwali
13

Floats that won't fold, butter that won't roll

Roller-and-float gathering churn troubleshooting.

Flow

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14

History and honest limits

**Davis Dutcher** of Springfield, Otsego County, New York, received US 8,143, dated 10 June 1851, antedated 15 February 1851. His crank's spindle fitted a square hole in the dasher's arm and was held by a latch in a groove, so it came out for cleaning; iron rods outside the box gave it strength. He claimed the arms with their rollers and the swinging arms with their floats, kept in place in churning and in gathering by the resistance of the cream. **Honest limits.** A food-safe box with a stainless liner and printed parts stand in for his curved wooden box. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Izinto

13

Amathuluzi Adingekayo

13

Amafayela omklamo

4

CC0 Isizinda Somphakathi

Le blueprint ikhishwe ngaphansi kwe-CC0. Ukhululekile ukukopisha, ukuguqula, ukusabalalisa, nokusebenzisa ngaphandle kwemvume.

Sekela uMenzi ngokuthenga imikhiqizo nge-Blueprint yabo IKhomishane Yomenzi kumiswe ngabathengisi, noma dala inguqulo entsha yale Blueprint bese uyifaka njengoxhumaniso ku-Blueprint yakho ukuze wabelane ngemali engenayo.

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