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Spirit Level: Moulded Glass Vials, Filled and Trued
Emma

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Emma

11. uMfumfu 2026SE
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Spirit Level: Moulded Glass Vials, Filled and Trued

A spirit level's vial is a glass tube almost filled with liquid, leaving a bubble. Alcohols such as ethanol are used rather than water, often coloured with fluorescein; a level that must work either way up uses a barrel-shaped vial, slightly wider in the middle. A 1985 patent makes vials by heating a glass tube, putting it in a mould with a row of vial-shaped cavities and blowing it out to fill them, then cutting the vials apart, sealing their ends with heat, drilling a hole, filling through it and closing it, for example with solder. The vial is set in the body and trued: read the level, turn it end for end, and move the vial to take up about half the difference, until the reading is the same both ways.
Osezingeni eliphezulu
Factory process

Imiyalelo

1

Blow the vials

Heat the glass tube, place it in the multi-cavity mould, seal one end and blow air into the other so the tube fills every cavity.

Izinto zokwakha zalesi sinyathelo:

Isethi Yemibhobho YengilaziIsethi Yemibhobho Yengilazi1 ucezu

Amathuluzi adingekayo:

Isibani se-BunsenIsibani se-Bunsen
Isikhunta esinezikhala eziningi samashubhu e-levelIsikhunta esinezikhala eziningi samashubhu e-level
2

Cut and seal

Cut the vial sections apart and seal their open ends with heat.

Amathuluzi adingekayo:

Isibani se-BunsenIsibani se-Bunsen
3

Fill

Drill a small hole, fill the vial with coloured alcohol leaving a bubble, and close the hole, for example with solder.

Izinto zokwakha zalesi sinyathelo:

I-ethanol - izinga lelabhorethri, 95 %I-ethanol - izinga lelabhorethri, 95 %1 as required
I-fluoresceinI-fluorescein1 as required
Ucingo LwesodaUcingo Lwesoda1 as required
4

Set and true

Set the vial in the body. Read the level, turn it end for end, and move the vial to take up about half the difference; repeat until the reading is the same both ways.

Izinto zokwakha zalesi sinyathelo:

Umzimba we-spirit level (induku eqondile)Umzimba we-spirit level (induku eqondile)1 ucezu

Izinto

5

Amathuluzi Adingekayo

2

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