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Test Leads with Sheet-Metal Spring Clips: Dusinberre, 1910
Ed

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Ed

12. uMfumfu 2026FI
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Test Leads with Sheet-Metal Spring Clips: Dusinberre, 1910

George Brown Dusinberre of Cleveland patented a testing clip for electric wires in 1910, US 963,425 (filed 1909). It is two sheet-metal members with crossed, serrated jaws, hinged on integral lugs at the back with no pivot pin. A U-shaped spring inside holds the jaws shut and is kept in place by flanges turned down at the sides. The upper member carries the sleeve that takes the wire. The jaws are serrated on the front edge and both sides, so a conductor can be gripped from any side, even in the crowded spaces of a switchboard. A length of insulated wire with a clip at each end makes a test lead.
Ophakathi
1 hour

Imiyalelo

1

Cut the blanks

Cut the two blanks from sheet metal: the upper one with the wire sleeve end and serrated jaw, the lower one with the terminal lugs and serrated jaw.

Izinto zokwakha zalesi sinyathelo:

Ishidi lensimbiIshidi lensimbi1 as required

Amathuluzi adingekayo:

Isikeli sensimbiIsikeli sensimbi
2

Shape and pair

Bend the lugs of the lower member over to form the pivot between the two members, so the shanks of the jaws cross. Turn down the side flanges.

Amathuluzi adingekayo:

Udlawu OluhlanganisiweUdlawu Oluhlanganisiwe
3

Spring

Fit the U-shaped spring between the members, held by the turned-down flanges; it keeps the crossed jaws closed.

Izinto zokwakha zalesi sinyathelo:

Isprinji ye-clip emise okuka-UIsprinji ye-clip emise okuka-U1 ucezu

Amathuluzi adingekayo:

Udlawu OluhlanganisiweUdlawu Oluhlanganisiwe
4

Make the lead

Secure a length of insulated wire in the sleeve of one clip and its other end in a second clip.

Izinto zokwakha zalesi sinyathelo:

Ucingo lokuxhumaUcingo lokuxhuma1 as required

Amathuluzi adingekayo:

Isihlubuli sikawayaIsihlubuli sikawaya
Udlawu OluhlanganisiweUdlawu Oluhlanganisiwe

Izinto

3

Amathuluzi Adingekayo

3

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