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Welded Steel Tube from Coil (ERW)
Emma

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Emma

11. uMfumfu 2026SE
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Welded Steel Tube from Coil (ERW)

Most everyday steel tube is electric-resistance welded (ERW). Steel strip slit from a coil is bent cold through a row of shaped rolls until its edges meet as a round tube; a current passed across the edges heats them, and rolls squeeze them together into a weld with no filler metal. The bead squeezed out is trimmed off, sizing rolls bring the tube to its final diameter, and a flying saw cuts it to length. Low-frequency current was used from the 1920s until 1970, when high-frequency welding replaced it because it gives a better seam.
Osezingeni eliphezulu
Continuous (industrial)

Imiyalelo

1

Slit the coil

The steel coil is slit into strip as wide as the tube's circumference.

Izinto zokwakha zalesi sinyathelo:

Ugoqo lwensimbiUgoqo lwensimbi1000 kg
2

Roll-form

The strip passes a series of shaped rolls that curl it, step by step, into an open round tube.

Amathuluzi adingekayo:

Umshini wokwakha amashubhu ngama-rollerUmshini wokwakha amashubhu ngama-roller
3

Weld the seam

High-frequency current, induced by a coil or fed by contacts, heats the two edges and squeeze rolls press them together into a solid seam.

Amathuluzi adingekayo:

Umshini wokushisela amashubhu we-high-frequencyUmshini wokushisela amashubhu we-high-frequency
4

Trim, size and cut

A cutting tool right after the welder planes off the outside bead; the tube cools, sizing rolls set the diameter, and a flying cut-off cuts it to length while it moves.

Amathuluzi adingekayo:

Umshini wokwakha amashubhu ngama-rollerUmshini wokwakha amashubhu ngama-roller
5

Check

Diameter and wall thickness are measured; the seam is tested.

Amathuluzi adingekayo:

I-Caliper Yedijithali Yamayintshi Ayi-6I-Caliper Yedijithali Yamayintshi Ayi-6

Izinto

1

Amathuluzi Adingekayo

3

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