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Interlapping Spiral-Dasher Churn: Two Upright Shafts With Arms Set in Screw Form Interlap, One Turning the Other
Buttercup

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Buttercup

11. uLwezi 2026IE
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Interlapping Spiral-Dasher Churn: Two Upright Shafts With Arms Set in Screw Form Interlap, One Turning the Other

D. M. Woodin of Brandon, Wisconsin, received US 28,528, dated 29 May 1860, for a churn. Two shafts stand side by side in a box, each with arms set round it in a screw form; the arms of one pass between the arms of the other, so turning one shaft with the crank turns the second "like spiral gearing". The two screws force the cream down between them and it rises again outside, while the arms meet and close on each other, breaking the globules. The patent gives no sizes; every size here is ours.
Ophakathi
About 2 days, plus printing

Imiyalelo

1

Where the shafts go

Ilayisha incwadi ye-Jupyter…
2

Two dashers turning contrary ways, three months before

Vaughan joins his two dashers with pinions. Woodin lets the dashers' own arms drive one another.
3

Read US 28,528

"These two spiral wheels revolving in this way force the cream downward all the while, but it rising again on the outside of the wheels, is kept moving in a constant current from top to bottom, and from bottom to top. In addition to the friction thus caused and the moving of the cream in a constant current, the arms overlapping and interlapping mash the globules of the cream as they meet and press against each other."
4

Print the crown wheel

Crown wheel, 36 teeth on its face, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Ifayela LomklamoSTLCC0 - Free
5

Print the pinion

Spur pinion, 12 teeth, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Ifayela LomklamoSTLCC0 - Free
6

Box A and steps

From 20 mm hardwood board make a box 350 x 220 mm inside and 350 deep; glue and screw it and seal the inside joints with silicone sealant. Screw two hardwood blocks 50 x 50 x 10 mm to the floor on the long centre line, 128 mm apart, the first 110 mm from one end, each bored 16.6 mm, 6 deep, as steps. Cut a lid to sit on top, bored 17 mm over each step.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile3 izicucu
Ibhulokhi Lokhuni OluqinileIbhulokhi Lokhuni Oluqinile2 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu
Izikulufu zokhuniIzikulufu zokhuni40 izicucu
Isivalo Se-siliconeIsivalo Se-silicone1 ucezu

Amathuluzi adingekayo:

Isaha letafulaIsaha letafula
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isethi yezingqamuzana ezinjengefosholoIsethi yezingqamuzana ezinjengefosholo
Isibambo sensikaIsibambo sensika
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
Ithephu LokulinganisaIthephu Lokulinganisa
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Wheels B, B with spiral arms a

For each wheel cut fourteen hardwood bars 190 x 30 x 20 mm and halve them together in pairs into seven crosses, each bored 16.2 mm at the crossing. Thread the crosses onto a 16 mm stainless shaft, 40 mm apart centre to centre from 40 mm above the floor, each turned 22.5 degrees from the one below, checked with the protractor, and pin each through. Turn the second wheel's crosses the opposite way, so its spiral is of the other hand. The driven shaft is 425 mm long, the other 375.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile2 izicucu
Insimbi engagqwali eyindukwanaInsimbi engagqwali eyindukwana2 izicucu
Iglu LokhuniIglu Lokhuni1 ucezu
Iphini elinemilenze emibiliIphini elinemilenze emibili14 izicucu

Amathuluzi adingekayo:

Isaha letafulaIsaha letafula
Isethi yezisebenzi zokhuniIsethi yezisebenzi zokhuni
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isaha SensimbiIsaha Sensimbi
Izinsimbi zokuhlikihla (ezesandla)Izinsimbi zokuhlikihla (ezesandla)
IphrothraktaIphrothrakta
Iphepha LokugayaIphepha Lokugaya
8

Set the wheels and the gearing

Stand both shafts in their steps and turn the second so its arms sit 45 degrees between the first's at every level; they must pass each other about 5 mm apart all the way round. Put on the lid. On the driven shaft's top fit the pinion; on the lid screw two hardwood chairs carrying a 12 mm stainless crank shaft with the crown wheel meshing it, and a hardwood crank with a dowel handle. Hold the shafts with collars.

Izinto zokwakha zalesi sinyathelo:

Ipulangwe Lokhuni OluqinileIpulangwe Lokhuni Oluqinile1 ucezu
Insimbi engagqwali eyindukwanaInsimbi engagqwali eyindukwana1 ucezu
Izikhonkwane zokhuni oluqinileIzikhonkwane zokhuni oluqinile1 ucezu
Iglu LokhuniIglu Lokhuni1 ucezu
Izikulufu zokhuniIzikulufu zokhuni8 izicucu
Shaft CollarShaft Collar4 izicucu
Ifilamenti ye-PETGIfilamenti ye-PETG1 ucezu

Amathuluzi adingekayo:

Iphrinta ye-3D yentambo (i-FDM)Iphrinta ye-3D yentambo (i-FDM)
Isaha letafulaIsaha letafula
Ibhola ElingenantamboIbhola Elingenantambo
Iqoqo Lamakhanda EbholaIqoqo Lamakhanda Ebhola
Isaha SensimbiIsaha Sensimbi
Isethi yezikulufudrayivaIsethi yezikulufudrayiva
9

The build in 3D

FreeCAD model of this build, one side left off: the two wheels with their seven crossed stations turned in spirals of opposite hand, their arms interlapping, the steps, the lid and the crank with crown wheel and pinion on the driven shaft.
Ifayela LomklamoBLENDCC0 - Free
10

Churn

Pour about 10 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, put the lid and gearing on, and turn the crank steadily, timing it, the way that drives the cream down between the wheels. When the butter comes, lift off the lid and the wheels, take out the butter, tip the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Izinto zokwakha zalesi sinyathelo:

Ukhilimu ojiyileUkhilimu ojiyile10 l
Usawoti Wolwandle OmkhuluUsawoti Wolwandle Omkhulu1 ucezu
AmanziAmanzi1 ucezu

Amathuluzi adingekayo:

Ithemomitha enenaliti eshiywa ngaphakathiIthemomitha enenaliti eshiywa ngaphakathi
Iwashi Lokumisa IsikhathiIwashi Lokumisa Isikhathi
Isikali Sedijithali SasekhishiniIsikali Sedijithali Sasekhishini
Isitsha esikhulu sokuxuba sensimbi engagqwaliIsitsha esikhulu sokuxuba sensimbi engagqwali
11

Troubleshooting

Interlapping-dasher churn troubleshooting.

Flow

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12

History and honest limits

**D. M. Woodin** of Brandon, Fond du Lac County, Wisconsin, US 28,528, 29 May 1860, "Churn". He claimed the two dasher shafts with wings in screw form, one turned by the other. He does not give the number of arms or how far each turns on; our seven stations of four arms, 22.5 degrees apart, and the spacing are ours, as are the printed crown wheel and pinion that stand in for his bevel wheels.

Izinto

13

Amathuluzi Adingekayo

17

Amafayela omklamo

3

CC0 Isizinda Somphakathi

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