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Butyl Rubber
Penny

Criado por

Penny

22. setembro 2026DK
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Butyl Rubber

Polyisobutylene was a soft, sticky material that could not be vulcanised - it had no double bonds left for sulphur to bridge. At Standard Oil in 1937 William Sparks and Robert Thomas added a few percent of isoprene to the isobutylene, just enough double bonds to cure it, and polymerised the mix far below freezing. The result held air better than any rubber before it, and inner tubes have been made of it ever since. **US 2,356,128**, "Mixed olefinic polymerization process and product", Thomas and Sparks, assigned to Jasco, filed 20. October 1939, granted 22. August 1944: an isoolefin with a small amount of diolefin, polymerised below 0 °C (down to about -160 °C) with aluminium chloride; it describes "a low, controlled, chemical unsaturation, capable of being cured with sulfur". **You measure the two properties that made its name**: it barely bounces, and it barely leaks.
Iniciante
1 hour plus a week of readings

Instruções

1

Make a butyl pad

Cut 80 mm pieces from a bicycle inner tube and flatten them. Stack three (six walls) and tape the edges so it is about as thick as the natural rubber sheet.

Materiais para este passo:

Câmara de arCâmara de ar1 peça
Fita de máscaraFita de máscara1 rolo

Ferramentas necessárias:

TesouraTesoura
2

Drop and watch

Tape a metal ruler upright beside each pad on a solid floor. Drop the steel ball from 500 mm, five times per pad, and read the top of the first bounce. Filming at eye level makes it easier.

Materiais para este passo:

Placa de borracha naturalPlaca de borracha natural1 peça

Ferramentas necessárias:

Rolamento de esferas de açoRolamento de esferas de aço
Régua metálicaRégua metálica
3

Inflate the leak test

Pump the rest of the tube just until it is round - do not stretch it. Blow up a latex balloon to about the same firmness and tie it. Mark where you will measure each with tape.

Materiais para este passo:

BalõesBalões1 pacote

Ferramentas necessárias:

Bomba de pé para bicicletaBomba de pé para bicicleta
4

Measure for a week

Each day at the same time measure the balloon round its middle and the tube round its cross-section at the mark. Note the room temperature.

Ferramentas necessárias:

Fita métricaFita métrica
Termómetro de ambienteTermómetro de ambiente
5

Bounce and leak

A carregar o notebook Jupyter…
6

History & Context

**What the patent specifies:** isobutylene with a little conjugated diolefin, polymerised below 0 °C with aluminium chloride in an alkyl halide, then sulphur-cured. **Modern build (derived):** a commercial butyl inner tube. Butyl became a strategic wartime rubber, then the air-holding liner inside every tubeless tyre, plus pond liners, roof membranes and engine mounts. Its limits: it is slow to vulcanise, does not bond well to other rubbers, and swells in oil and petrol.

Materiais

4

Ferramentas necessárias

6

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