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The Forage Harvester: Chopping Green Crop to a Set Length
Karen

Criado por

Karen

27. setembro 2026SE
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The Forage Harvester: Chopping Green Crop to a Set Length

Silage is green crop — grass, maize, legumes — packed tight and left to ferment so it keeps through winter. It keeps only if it is chopped short and evenly enough to pack out the air. For decades the crop was cut and carted to a stationary silage cutter at the silo. The field forage harvester does the chopping in the field: it picks up or cuts the crop, feeds it between rollers into a cutterhead of knives, and blows the chop up a spout into a trailer. Sir Charles Ross thought of joining a pick-up to an ensilage cutter and blower powered by an engine riding on the rig; Professor Floyd Duffee improved it; the Fox River Tractor Company tried a mower-type chopper in 1931 and sold a cutter-bar chopper from 1940, and in 1942 Gehl became the first to mass-produce forage harvesters. This rung works out the length of cut, the flywheel's reserve and the spout speed, and builds a paper-strip model that shows the length of cut directly.
Iniciante
About 3 hours

Instruções

1

Length of cut, flywheel reserve and spout speed

A carregar o notebook Jupyter…
2

Model the cut with a paper strip

No knives needed. Wind a 50 mm strip of kraft paper onto a spool driven by a geared DC motor, so the strip is pulled past a point at a steady speed — that is the feed rolls. Measure the feed speed with a rule and stopwatch. Screw a plywood arm to the shaft of a second geared motor, with a felt marker at its tip that dabs the paper once a turn as it sweeps past — that is one knife. Measure its speed with the tachometer. Run both and measure the spacing of the dabs: it is $v_f / (z n)$ with $z = 1$. Add a second marker on the opposite end of the arm ($z = 2$) and the spacing halves; slow the feed and it shrinks again. Every setting of a real harvester's length of cut is one of these two changes.

Materiais para este passo:

Rolo de papel kraft (castanho)Rolo de papel kraft (castanho)1 peça
Motorredutor de corrente contínuaMotorredutor de corrente contínua2 peças
Placa de contraplacadoPlaca de contraplacado1 peça
Parafusos de máquinaParafusos de máquina6 peças
Marcador permanenteMarcador permanente2 peças

Ferramentas necessárias:

Fonte de alimentação de corrente contínuaFonte de alimentação de corrente contínua
Tacómetro digitalTacómetro digital
CronómetroCronómetro
RéguaRégua
Berbequim sem fiosBerbequim sem fios
Pistola de cola quentePistola de cola quente
3

Where a pulled harvester gets its power

A tractor-drawn forage harvester is driven from the tractor's power take-off. The embedded blueprint covers the shaft, its universal joints and its dangers.
4

Chop coming out wrong

Forage harvester problems show in the trailer.

Flow

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5

History and honest limits

**Sir Charles Ross** proposed joining a pick-up to an ensilage cutter and blower with its own engine; **Professor Floyd Duffee** improved the idea; the **Fox River Tractor Company** built an experimental chopper in 1931 and marketed a cutter-bar chopper from 1940; **Gehl** began mass production in 1942. Self-propelled harvesters with kernel processors now chop whole maize crops. **Honest limits.** The theoretical length of cut assumes the crop is fed straight; in practice it varies. The flywheel figures are a simple solid-disc model. A cutterhead is lethal: it keeps turning long after the drive stops, and blockages must only be cleared with the engine off and the head stationary.

Materiais

5

Ferramentas necessárias

6

CC0 Domínio Público

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