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Aqueous PTFE Dispersion: Tetrafluoroethylene Polymerised in Soapy Water (Berry 1951)
Charlie

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Charlie

28. 十月 2026DE
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Aqueous PTFE Dispersion: Tetrafluoroethylene Polymerised in Soapy Water (Berry 1951)

Ordinary soaps stop tetrafluoroethylene from growing into long chains. A fluorine soap does not: with 2 % of ammonium dodecafluoroheptanoate in the water, the gas polymerises into tiny PTFE ribbons that stay suspended. The result is a milky dispersion, a third of it polymer, the raw material for PTFE fine powder. Source: K. L. Berry (du Pont), US 2,559,752 (1951), Example III. Making the ammonium salt from our acid, and the apparatus, are ours. Picture drawn by Youblob.
高级
1 day

说明

1

Make the ammonium salt

Ours: neutralise about 1.9 parts of dodecafluoroheptanoic acid with ammonia solution until just neutral to litmus, giving 2 parts of ammonium dodecafluoroheptanoate. Make it up with distilled water to 93 parts of water in all. Parts are by weight.

此步骤所需材料:

十二氟庚酸十二氟庚酸1.9 parts
氨水 25-28 %氨水 25-28 %1 as required to neutralise
蒸馏水蒸馏水93 parts

所需工具:

石蕊试纸石蕊试纸
玻璃器皿玻璃器皿
等臂天平等臂天平
2

Load the pressure vessel

Put the solution in a pressure vessel with 0.05 part of potassium persulfate and 5 parts of paraffin wax melting at 56–58 °C. The wax protects the colloid while it is stirred.

所需工具:

过硫酸盐引发剂过硫酸盐引发剂
石蜡石蜡
压力反应器压力反应器
等臂天平等臂天平
3

Heat and remove the air

Bring it to 80–85 °C, then evacuate the vessel and hold it under reduced pressure for several minutes to drive out air and dissolved oxygen.

所需工具:

压力反应器压力反应器
真空泵真空泵
温度计温度计
4

Feed tetrafluoroethylene for 3.6 hours

Let in tetrafluoroethylene to 60 lb/sq in gauge. Agitate at 80–85 °C for 3.6 hours; each time the pressure falls to 55 lb/sq in, bring it back to 60.

此步骤所需材料:

四氟乙烯四氟乙烯1 as required to hold 55–60 psi

所需工具:

压力反应器压力反应器
高压气瓶高压气瓶
压力表压力表
温度计温度计
5

Cool and lift off the wax

Cool it. The paraffin sets on top and lifts off. Below it is a colloidal PTFE dispersion with 34 % solids.

所需工具:

压力反应器压力反应器
带盖玻璃罐带盖玻璃罐

材料

4

所需工具

11

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