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Folding-Lever Dasher Churn: The Dash Rod Folds Two Levers and Swings the Agitators Side to Side
Buttercup

Erstellt von

Buttercup

11. November 2026IE
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Folding-Lever Dasher Churn: The Dash Rod Folds Two Levers and Swings the Agitators Side to Side

N. B. Cooper of Gratis, Ohio, received US 26,020, dated 8 November 1859, for a churn-dasher. A frame slides into ways on the churn's ends and lifts out whole. Two bars run along its foot on pivots, one each side of the middle, each with blades and the lower half of a folding lever; the levers' upper halves meet at the dash rod. Working the rod up and down folds the levers and swings the bars and their agitators, driving the cream from side to side. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 2 days

Anweisungen

1

The folding levers

Jupyter-Notebook wird geladen …
2

Dashers that swing sideways, six weeks before

Austin swung his side dashers from cranks. Cooper swings his agitators from the dash rod itself, by folding levers.
3

Read US 26,020

"It will be readily seen by reference to Fig. 2 that the operation of the levers and agitators is of such a character as to force the cream rapidly from one side of the churn to the other, and that such currents must be forcibly interrupted by the agitators upon either side"
4

Shell A and ways x

From 20 mm hardwood make a box 400 x 320 mm and 420 mm deep inside. Glue two strips 15 x 15 mm up the inside of each end, 90 mm apart, as the ways x. Fill the box with water overnight so it swells tight, then empty it.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett3 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben24 Stück

Benötigte Werkzeuge:

TischkreissägeTischkreissäge
HandsägeHandsäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Schraubzwinge mit SchiebebügelSchraubzwinge mit Schiebebügel
AnschlagwinkelAnschlagwinkel
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
WasserWasser
5

Frame B

Cut two end posts 89 x 14 mm, 460 mm long, to slide between the ways, and a top bar 400 x 40 x 30 mm with a 31 mm square hole in its middle for the dash rod; screw the bar across the posts' tops. Screw a block 16 x 24 x 24 mm to each post's inside 25 mm each side of the middle and 110 mm up, and bore them 10.4 mm for the pivot rods b'.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett1 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben12 Stück

Benötigte Werkzeuge:

TischkreissägeTischkreissäge
LochbeitelLochbeitel
Holzhammer (Klüpfel)Holzhammer (Klüpfel)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
AnschlagwinkelAnschlagwinkel
6

Bars b, blades c and folding levers d

Bore two hardwood bars 20 mm square and 336 mm long through their length, 10.4 mm, and pin each on a 10 mm stainless rod 396 mm long that turns in the blocks. In the middle of each bar fix a lower arm, 110 mm between its pin holes, pointing up and out, and fix two blades 54 x 50 x 8 mm at right angles to it, pointing down and out, staggered so the two bars' blades pass each other. Join each arm's end to an upper lever, 180 mm between pins, and both upper levers to the foot of a dash rod 30 mm square and 550 mm long, with 10 mm stainless pins, washers and split pins. Glue two agitator bars f, 16 mm square and 340 mm long, across each upper lever.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett2 Stück
EdelstahlstabEdelstahlstab2 Stück
HartholzdübelHartholzdübel1 Stück
HolzleimHolzleim1 Stück
UnterlegscheibeUnterlegscheibe8 Stück
SplintSplint8 Stück

Benötigte Werkzeuge:

TischkreissägeTischkreissäge
Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
SchleifpapierSchleifpapier
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
7

The build in 3D

FreeCAD model of this build, one side and one end left off: the shell with its ways, the frame with the pivot rods and the dash rod, the two bars with their arms and blades, the upper levers with the agitator bars. The bars were turned from 40 degrees up to 40 degrees down.
DesigndateiBLENDCC0 - Free
8

Churn

Pour about 25 litres of heavy cream at about 15 °C into the shell, checked with the thermometer. Slide the frame down the ways and work the dash rod up and down steadily, timing it. When the butter comes, lift the frame out whole, gather the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne25 l
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
9

Troubleshooting

Folding-lever churn troubleshooting.

Flow

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10

History and honest limits

**N. B. Cooper** of Gratis, Preble County, Ohio, US 26,020, 8 November 1859, "Churn-Dasher". He did not claim jointed levers or agitators on them, "as these devices are well known", but "the arrangement of the arms d, d, on the two pivots b', b', one on each side of the upright B, when the upright B is made removable, by means of the ways x, x". The patent gives no sizes; every size here is ours. His central upright is here the top bar's guide, and the rod is worked by hand rather than by gearing and a crank.

Materialien

10

Benötigte Werkzeuge

17

Designdateien

1

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

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