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Floating-Breaker Churn: A Propeller Dasher Under a Breaker That Floats in Wall Grooves, a Water Tube Held by the Faucet
Buttercup

Erstellt von

Buttercup

11. November 2026IE
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Floating-Breaker Churn: A Propeller Dasher Under a Breaker That Floats in Wall Grooves, a Water Tube Held by the Faucet

Edward Lynch of Buffalo, New York, received US 27,864, dated 10 April 1860, for a churn. Propeller blades at the bottom of an upright crank-driven shaft drive the cream up against a breaker that floats on it: a ring round the shaft with bevelled arms whose ends ride loosely in grooves in the churn's sides, so it keeps its place at the surface for any amount of cream. A flat tube of warm or cold water stands inside, held by the faucet that also draws off the buttermilk. The patent gives no sizes; every size here is ours.
Fortgeschritten
About 2 days, plus printing

Anweisungen

1

A breaker that floats

Jupyter-Notebook wird geladen …
2

Paddles under a fixed partition, three weeks before

Sangster's partition is fixed below the cream. Lynch's breaker floats on top of it.
3

Read US 27,864

"They fit loosely in the grooves, so as to allow the breaker to float, upon the milk or cream, and hence always retain the same relation to the milk or cream, whether there be a large or small quantity in the churn."
4

Print the dash blades J

Two-blade propeller 190 mm across, blades 80 x 50 x 5 mm pitched 30 degrees, on a hub bored 16.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
5

Print the water tube L

Flat open-topped tank 160 x 30 mm and 210 deep, 3 mm walls, curved to stand against the bucket's side, with a collar under its foot to hold the faucet's nut. PETG, 0.2 mm layers, 100 % infill; fill it with water and check it holds before use.
DesigndateiSTLCC0 - Free
6

Print the crown wheel

Crown wheel, 36 teeth on its face, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
7

Print the pinion

Spur pinion, 12 teeth, module 2, with a hub; bored 12.4 mm. PETG, 0.2 mm layers, 40 % infill, 4 walls.
DesigndateiSTLCC0 - Free
8

Grooves i, breaks K and the faucet M

Screw three pairs of hardwood strips 20 x 22 mm, 335 long, upright inside the bucket a third of a turn apart, 24 mm apart in each pair, as the grooves i. Screw two triangular hardwood breaks K, 30 mm deep and 150 tall, to the side near the floor between them, and seal every screw hole outside with silicone. Bore the bucket 22 mm, 30 mm above the floor and opposite the third groove, for the spigot. Set the tank against the side there, pass the spigot through the side and screw it into its nut, set in the tank's collar, so it holds the tank and opens into the churn.

Materialien für diesen Schritt:

20-Liter-Eimer20-Liter-Eimer1 Stück
HartholzbrettHartholzbrett1 Stück
HolzschraubenHolzschrauben16 Stück
SilikondichtmasseSilikondichtmasse1 Stück
PVC-AuslaufhahnPVC-Auslaufhahn1 Stück
PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
TischkreissägeTischkreissäge
Lochsägen-SetLochsägen-Set
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Schraubendreher-SatzSchraubendreher-Satz
RollgabelschlüsselRollgabelschlüssel
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
9

Floating breaker H

Cut a hardwood ring 100 mm across with a 60 mm hole and 50 deep. Cut three hardwood arms 20 mm thick and 50 deep, bevelled so the lower edge is 4 mm thick, the bevel facing the opposite way to the propeller's blades, long enough to reach loosely into the grooves; glue and screw them into the ring a third of a turn apart.

Materialien für diesen Schritt:

HartholzbrettHartholzbrett1 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben6 Stück

Benötigte Werkzeuge:

TischkreissägeTischkreissäge
Lochsägen-SetLochsägen-Set
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
SchleifpapierSchleifpapier
Schraubzwinge mit SchiebebügelSchraubzwinge mit Schiebebügel
Schraubendreher-SatzSchraubendreher-Satz
10

Shaft B, cover P and gearing

Screw a hardwood step 50 x 50 x 6 mm to the floor's centre, bored 17 mm, 5 deep. Cut a 16 mm stainless shaft 465 mm long and turn or file its top 77 mm down to 12 mm; fit the propeller 8 mm above the floor. Cut a cover P of HDPE sheet to lie on the rim, bored 20 mm in the centre. Cut a hardwood cross piece N 350 x 205 x 25 mm with two hardwood fingers O 30 x 30 x 20 mm under it to rest on the cover, bored 13 mm for the shaft; fit the pinion above it, two chairs with a 12 mm crank shaft and the crown wheel, and a hardwood crank D with a dowel handle.

Materialien für diesen Schritt:

HartholzblockHartholzblock1 Stück
EdelstahlstabEdelstahlstab2 Stück
HDPE-PlatteHDPE-Platte1 Stück
HartholzbrettHartholzbrett2 Stück
HartholzdübelHartholzdübel1 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben10 Stück
Shaft CollarShaft Collar2 Stück
SplintSplint1 Stück

Benötigte Werkzeuge:

Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
Feilen (Handfeile)Feilen (Handfeile)
SchraubstockSchraubstock
StichsägeStichsäge
TischkreissägeTischkreissäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
Flachfräsbohrer-SatzFlachfräsbohrer-Satz
Schraubendreher-SatzSchraubendreher-Satz
11

The build in 3D

FreeCAD model of this build, the bucket cut open: the propeller blades J on the shaft, the floating breaker H in its three grooves, the breaks K, the water tube L held by the faucet M, the cover P, the cross piece N with its fingers O, and the crank and gearing.
DesigndateiBLENDCC0 - Free
12

Churn

Pour about 6 litres of heavy cream into the bucket and set the breaker in its grooves; it floats on the cream. Pour warm or cold water from the kettle or tap into the tube L to bring the cream to about 15 °C, checked with the thermometer. Put on the cover, cross piece and gearing, and turn the crank steadily, timing it. When the butter comes, draw the buttermilk off at the faucet into a bowl, lift out the gearing, cover, breaker and butter, wash the butter in cold water until it runs clear, salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne6 l
WasserWasser1 Stück
Grobes MeersalzGrobes Meersalz1 Stück

Benötigte Werkzeuge:

WasserkocherWasserkocher
Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
13

Troubleshooting

Floating-breaker churn troubleshooting.

Flow

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14

History and honest limits

**Edward Lynch** of Buffalo, New York, US 27,864, 10 April 1860, "Churn", assigned to himself and Jas. J. McCool. He claimed the floating breaker with its ring, bevelled arms and grooves, and the tube held by the faucet. His tube is metal; ours is printed, and our faucet draws the milk through a collar under the tube's foot, our reading of his double-duty faucet. Every size here is ours.

Materialien

16

Benötigte Werkzeuge

20

Designdateien

5

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

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