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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End
Buttercup

Erstellt von

Buttercup

9. November 2026IE
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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End

Harry and Royal V. Robie of Eaton, New York, received US 22,090, dated 16 November 1858, for a box churn with beaters set spirally on a level crank shaft. Every other beater has a diamond hole; the rest have a hollow (concave) end. All are narrow where they join the shaft, so the cream passes between them, and they drive it from one end of the box to the other. A chamber under the box, with a hinged door, holds something cold or warm to bring the cream to temperature. This rung builds it with a food-grade container in a pine body and printed beaters.
Fortgeschritten
About 6 hours, plus printing

Anweisungen

1

Beaters, spacing and fill

Jupyter-Notebook wird geladen …
2

Pierced dashers, before it

Farrington broke the cream on the holes of swinging dashers. The Robies pierce every other beater on a turning shaft.
3

Read US 22,090

"... the base of said beaters being made small and narrow where they enter the shaft in order to form an opening for the passage of the cream, between each of the beaters, while the holes in each alternate beater form another passage".
4

Print the beater B

Beater B, with the diamond hole. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
DesigndateiSTLCC0 - Free
5

Print the beater C

Beater C, with the hollow end. Print three. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
DesigndateiSTLCC0 - Free
6

Print the crank

The crank arm. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
DesigndateiSTLCC0 - Free
7

Print the collar

The collar that holds the shaft's far end. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
DesigndateiSTLCC0 - Free
8

Body and chamber

Use a food-grade container 400 x 280 mm inside and 250 mm deep, with a rim. From 18 mm pine cut two ends 362 x 750 mm with a 120 mm arch at the foot, two sides 444 x 630 mm, two rails 444 x 40 mm and a shelf 444 x 326 mm. Screw the sides between the ends, the rails inside the sides 3 mm below the top, and the shelf 200 mm up. Cut a 360 x 272 mm opening in the front side above the shelf and hang a 356 x 268 mm pine door in it on two butt hinges along its bottom edge.

Materialien für diesen Schritt:

KiefernbrettKiefernbrett3 Stück
HolzleimHolzleim1 Stück
HolzschraubenHolzschrauben40 Stück
ScharnierScharnier2 Stück
Holzschraube #8 x 1"Holzschraube #8 x 1"8 Stück

Benötigte Werkzeuge:

HandsägeHandsäge
StichsägeStichsäge
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
SchraubzwingenSchraubzwingen
SchleifpapierSchleifpapier
Schraubendreher-SatzSchraubendreher-Satz
Bandmaß (Rollmeter)Bandmaß (Rollmeter)
9

Shaft A and beaters

Hang the container by its rim on the rails. Drill a 17 mm hole through both pine ends and both container ends, 150 mm above the container's inside floor. Cut the stainless tube (16 mm) to 574 mm and push it through. Slide on the seven beaters, B, C, B, C, B, C, B, 50 mm apart from the middle out, each a quarter turn round from the last, all blades turned the same way, and fix each with an M4 screw across hub and shaft. Fit the collar on the far end and the crank on the near end with M4 screws, and glue a 12 mm dowel 114 mm long into the crank as the handle.

Materialien für diesen Schritt:

Vorratsbehälter in LebensmittelqualitätVorratsbehälter in Lebensmittelqualität1 Stück
PETG-FilamentPETG-Filament1 Stück
EdelstahlrohrEdelstahlrohr1 Stück
MaschinenschraubenMaschinenschrauben9 Stück
Sicherungsmutter mit KunststoffeinsatzSicherungsmutter mit Kunststoffeinsatz9 Stück
HartholzdübelHartholzdübel1 Stück
HolzleimHolzleim1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
RohrabschneiderRohrabschneider
Feilen (Handfeile)Feilen (Handfeile)
Schraubendreher-SatzSchraubendreher-Satz
RollgabelschlüsselRollgabelschlüssel
10

The build in 3D

FreeCAD model of this build: the pine body with its arched ends, the chamber door, the container on its rails, the shaft with seven spiral beaters, the collar and the crank.
DesigndateiBLENDCC0 - Free
11

Churn

Bring the cream to about 15 °C: in warm weather set a tray of ice in the chamber under the box, in cold weather a tray of warm water, and shut the door. Pour in about 12 litres of heavy cream, keeping it 20 mm below the shaft, and check it with the thermometer. Turn the crank steadily and time it. When the butter comes, lift the container out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materialien für diesen Schritt:

SchlagsahneSchlagsahne12 l
CrusheisCrusheis2 kg
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
12

Troubleshooting

Spiral-beater churn troubleshooting.

Flow

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13

History and honest limits

**Harry Robie** and **Royal V. Robie** of Eaton, Madison County, New York, US 22,090, 16 November 1858, "Churn". They knew beaters set spirally round a level shaft were old, and claimed only the diamond-holed beater B with the hollow-ended beater C and the passage under their narrow bases. They gave no sizes or materials and no number of beaters: ours are seven at 50 mm and a quarter turn apart, blades turned 30 degrees. Their box (Fig. 1) has a rounded floor; our container is flat.

Materialien

15

Benötigte Werkzeuge

16

Designdateien

5

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

Unterstützen Sie den Maker, indem Sie Produkte über seinen Blueprint kaufen, wo er eine Maker-Provision von Anbietern festgelegt, verdient. Oder erstellen Sie eine neue Iteration dieses Blueprints und verbinden Sie ihn in Ihrem eigenen Blueprint, um Einnahmen zu teilen.

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