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Sliding-Bar Air-Tube Dasher Churn: Churn Low, Then Raise the Bar and Turn Back to Gather
Millie

Erstellt von

Millie

7. Oktober 2026NL
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Sliding-Bar Air-Tube Dasher Churn: Churn Low, Then Raise the Bar and Turn Back to Gather

William H. Truesdell of Elgin, Illinois, received US 18,936, dated 22 December 1857, for a dasher bar that slides on the upright shaft, with an inclined board and an air tube at each end. It churns near the bottom; then it is raised to the surface and turned gently back, "the inclined boards forming chambers" to gather the butter. This rung prints the dasher bar, collar, step and gears, builds the churn and makes butter.
Fortgeschritten
About 4 hours, plus printing

Anweisungen

1

Down to churn, up to gather

Jupyter-Notebook wird geladen …
2

Lifting to gather, before it

Dickinson lifts his breakers to gather; Truesdell lifts the whole dasher bar to the surface.
3

Read US 18,936

"After the butter is produced, the bar D is raised to the surface, or nearly to the surface, of the cream and is supported in proper position by the pin (h) which is inserted in the shaft B below the collar (g). By turning the shaft B, gently in a reverse direction the butter will be collected, the inclined boards (i) forming chambers to receive it."
4

Print the parts

Print the dasher bar with its inclined boards, the collar, the step, the crown wheel, the pinion and the standard. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materialien für diesen Schritt:

PETG-FilamentPETG-Filament1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
5

Print the dasher bar

The dasher bar, printed as step 4 describes.
DesigndateiSTLCC0 - Free
6

Print the collar

The collar, printed as step 4 describes.
DesigndateiSTLCC0 - Free
7

Print the step

The step, printed as step 4 describes.
DesigndateiSTLCC0 - Free
8

Print the crown wheel

The crown wheel, printed as step 4 describes.
DesigndateiSTLCC0 - Free
9

Print the pinion

The pinion, printed as step 4 describes.
DesigndateiSTLCC0 - Free
10

Print the standard

The standard, printed as step 4 describes.
DesigndateiSTLCC0 - Free
11

Bar, tubes and collar

Glue an 8 mm food-grade tube into each socket so its top stands above the cream, slightly inclined. Slide the bar onto a 10 mm square hardwood shaft standing in the step in a round food-grade container. Hang the bar from the collar by four 3 mm stainless rods, and drill the shaft for a pin under the collar at the churning and the gathering heights.

Materialien für diesen Schritt:

PVC-RohrPVC-Rohr1 Stück
ZweikomponentenepoxidZweikomponentenepoxid1 Stück
HartholzdübelHartholzdübel1 Stück
Vorratsbehälter in LebensmittelqualitätVorratsbehälter in Lebensmittelqualität1 Stück
Rundstahl (Baustahl)Rundstahl (Baustahl)1 Stück

Benötigte Werkzeuge:

Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
12

Lid, gears and crank

Fix half the lid with a hole for the shaft, the pinion on its top and the standard with the crown wheel meshing it; screw a dowel handle into the wheel.

Materialien für diesen Schritt:

Rundstahl (Baustahl)Rundstahl (Baustahl)1 Stück
HartholzdübelHartholzdübel1 Stück
Holzschraube #8 x 1"Holzschraube #8 x 1"1 Stück

Benötigte Werkzeuge:

Schraubendreher-SatzSchraubendreher-Satz
AkkubohrschrauberAkkubohrschrauber
13

The build in 3D

FreeCAD model of this build: the container cut away to show the dasher bar low on the shaft with its inclined boards and air tubes, the collar and rods above, and the crown wheel and pinion.
DesigndateiBLENDCC0 - Free
14

Churn low, gather high

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 2 litres. With the bar low, crank steadily; time until the butter comes. Raise the bar to the surface, pin the collar there, and crank gently the other way to gather the butter. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Schritt 14 - Image 1

Materialien für diesen Schritt:

SchlagsahneSchlagsahne2000 ml
Grobes MeersalzGrobes Meersalz1 Stück
WasserWasser1 Stück

Benötigte Werkzeuge:

Einsteck-FühlerthermometerEinsteck-Fühlerthermometer
StoppuhrStoppuhr
Digitale KüchenwaageDigitale Küchenwaage
Große Rührschüssel aus EdelstahlGroße Rührschüssel aus Edelstahl
15

Troubleshooting

Sliding-bar churn troubleshooting.

Flow

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16

History and honest limits

**William H. Truesdell** of Elgin, Kane County, Illinois, US 18,936, 22 December 1857. He did not claim bringing air into the cream, nor adjusting dashers broadly; he claimed the bar and its inclined boards that let air in turning one way and form chambers to gather the butter turning the other. Printed parts and a container stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn.

Materialien

10

Benötigte Werkzeuge

9

Designdateien

7

Dieser Bauplan stellt her

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

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