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Three-Legged Router: A T-Frame on the Table Beside the Work, Its Depth Set by a Knob While Cutting (Willard & Young, 1939)
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13. November 2026NO
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Three-Legged Router: A T-Frame on the Table Beside the Work, Its Depth Set by a Knob While Cutting (Willard & Young, 1939)

Homer E. Willard and Frederick S. Young of Toledo, Ohio, received US 2,146,458, dated 7 February 1939, for a simple portable router with few moving parts. The motor sits in an open-fronted support in the middle of a T-shaped frame, so the bit and the work are always in view. The frame stands on three legs on the table beside the clamped work: two curved legs at one end, and at the other a screw with a knob. Turning the knob with one hand raises or lowers the bit while it cuts. We print the frame in PETG round a small DC motor. The sizes are ours.
Fortgeschritten
About 1 day

Anweisungen

1

Depth by the knob

Jupyter-Notebook wird geladen …
2

Read US 2,146,458

"Thus, by turning the wrist in one direction or the other, the bit 19 may be raised or lowered, as required, without stopping the motor and without removing the hands from the tool."
3

Print the frame

The T-shaped frame 10: the motor support 13 with its ledge 14 (an 18 mm hole and two M4 holes 29 mm apart) and curved wall 15, open at the front 16; arm 11 to the cross with two curved legs 21, 22; arm 12 to a boss with an M10 nut trap for the screw leg 24. PETG, 0.2 mm layers, 40 % infill, 5 walls; print it legs up, ledge on the bed.
DesigndateiSTLCC0 - Free
4

Fit the motor

Print the frame. Fit the collet adapter on the motor's shaft, stand the motor in the support with its face on the ledge and the collet through the hole, and screw it down with two M4 screws. Wire it through a toggle switch to the DC supply as for our 1924 router.

Materialien für diesen Schritt:

PETG-FilamentPETG-Filament1 Stück
ElektromotorElektromotor1 Stück
Motor Shaft Collet AdapterMotor Shaft Collet Adapter1 Stück
Zylinderschraube mit InnensechskantZylinderschraube mit Innensechskant2 Stück
KippschalterKippschalter1 Stück
SchaltdrahtSchaltdraht1 Stück
SchrumpfschlauchSchrumpfschlauch1 Stück

Benötigte Werkzeuge:

FDM-3D-DruckerFDM-3D-Drucker
GleichstromnetzgerätGleichstromnetzgerät
Elektrischer LötkolbenElektrischer Lötkolben
Innensechskant-SchlüsselsatzInnensechskant-Schlüsselsatz
5

The screw leg and knob

Press an M10 nut into the trap under the boss. Cut 100 mm of M10 threaded rod, round its lower end with a file so it slides on the table, and screw it up through the nut. Turn a hardwood knob 25, bore it, and glue it on the rod's top with a nut locked under it.

Materialien für diesen Schritt:

SechskantmutterSechskantmutter2 Stück
GewindestangeGewindestange1 Stück
HartholzbrettHartholzbrett1 Stück
HolzleimHolzleim1 Stück

Benötigte Werkzeuge:

Bügelsäge (Metallsäge)Bügelsäge (Metallsäge)
FeilensatzFeilensatz
HolzdrechselbankHolzdrechselbank
AkkubohrschrauberAkkubohrschrauber
BohrersatzBohrersatz
RollgabelschlüsselRollgabelschlüssel
6

Rout

Clamp the work down on the table between two strips. Fit a bit and stand the router on the table so its legs are beside the work and the bit is over it. Turn the knob until the bit just clears the work, switch on, and turn it down a little while moving the router over the area to be cut, one hand on arm 11 and the other on the knob.

Benötigte Werkzeuge:

FräsersatzFräsersatz
HartholzbrettHartholzbrett
Schraubzwinge mit SchiebebügelSchraubzwinge mit Schiebebügel
Digitaler Messschieber 6 ZollDigitaler Messschieber 6 Zoll
SchutzbrilleSchutzbrille
7

Troubleshooting

Three-legged router troubleshooting.

Flow

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8

History and honest limits

**Homer E. Willard** and **Frederick S. Young** of Toledo, Ohio, US 2,146,458, dated 7 February 1939, filed 11 December 1935. They claimed "a portable router comprising a T-shaped frame having a semi-circular recess in the stem of the T, a bit-operating motor mounted in said recess and a leg projecting in the same direction as the bit from each of the ends of the frame", one leg "screw-threaded through the arm and terminating above the arm in an operating knob". Their work was an electrotype clamped on the table; their motor ran on mains. Ours is a small DC motor in a printed frame. They give no sizes; every size here is ours.

Materialien

11

Benötigte Werkzeuge

15

Designdateien

1

Dieser Bauplan stellt her

CC0 Gemeinfrei

Dieser Blueprint ist unter CC0 veröffentlicht. Sie dürfen dieses Werk für jeden Zweck frei kopieren, ändern, verbreiten und verwenden, ohne um Erlaubnis zu fragen.

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