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Bellows-and-Float Atmospheric Churn: Blasts of Air Through a Water-Jointed Pipe, a Float Gathers the Butter
Buttercup

Creado por

Buttercup

9. noviembre 2026IE
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Bellows-and-Float Atmospheric Churn: Blasts of Air Through a Water-Jointed Pipe, a Float Gathers the Butter

Patrick S. Devlan of Reading, Pennsylvania, received US 24,382, dated 14 June 1859, for a churn worked by blasts of air only. A bellows under the body, worked by a lever, blows up a pipe that opens inside a wider tube; the air goes down between them and out through a perforated disk across the bottom, so it is spread through the whole cream. The cream standing in the tube makes a water joint, so no valves are needed. A perforated float with projections rides up and down on the bubbling cream and gathers the butter as it forms. This rung builds it with a 20-litre bucket on legs and a bellows below.
Intermedio
About 1 day, plus printing

Instrucciones

1

The water joint

Cargando el cuaderno de Jupyter…
2

Air drawn into the cream, before it

Wicks drew air in with turning funnels and a dasher. Devlan blows it in with a bellows and has no dasher at all.
3

Read US 24,382

"... this pipe or tube, C, is open at its upper end, but is entirely surrounded to within a short distance of its base by another tube D, of greater diameter which tube D, is connected at its base to the center of the convex perforated disk d."
4

Print the teat e

The hollow teat for the lid's middle, over tube D's top. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
Archivo de DisenoSTLCC0 - Free
5

Print the collar

The collar that seals tube D into the disk's middle. PETG, 0.2 mm layers, 40 % infill, 4 walls; wash before first use.
Archivo de DisenoSTLCC0 - Free
6

Stand and bellows

Cut three legs a from 44 mm square timber 650 mm long and set them 120 degrees apart round a 350 mm circle. Screw a plywood seat ring 400 mm across, with a 60 mm hole, between them 482 mm up to carry the bucket, a band 600 mm up round the bucket, and a plywood shelf 150 mm up for the bellows. Screw a bellows about 260 x 120 mm to the shelf.

Materiales para este paso:

Madera blanda de 70x70 mmMadera blanda de 70x70 mm2 piezas
Tablero contrachapadoTablero contrachapado2 piezas
Tornillos para maderaTornillos para madera24 piezas
Cola de carpinteroCola de carpintero1 pieza
FuelleFuelle1 pieza

Herramientas necesarias:

SerruchoSerrucho
Sierra de calarSierra de calar
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Cinta métricaCinta métrica
7

Pipe C, tube D and disk d

Drill the middle of the bucket's floor 16.5 mm and seal a 16 mm stainless pipe C through it with silicone so it stands 400 mm up. Drill 24 holes of 4 mm in two rings in a stainless bowl about 260 mm across and a 32.5 mm hole in its middle, and stand it upside down on the floor round the pipe as disk d. Push a 32 mm stainless tube D 360 mm long through the printed collar into the bowl's middle hole, sealed with silicone, so it surrounds pipe C down to 56 mm above the floor. Run silicone tubing from the bellows' nozzle to pipe C's foot under the floor.

Materiales para este paso:

Cubo de 20 litrosCubo de 20 litros1 pieza
Tubo de acero inoxidableTubo de acero inoxidable2 piezas
Bol grande de acero inoxidableBol grande de acero inoxidable1 pieza
Sellador de siliconaSellador de silicona1 pieza
Filamento PETGFilamento PETG1 pieza
Tubo de siliconaTubo de silicona1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de coronas perforadorasJuego de coronas perforadoras
CortatubosCortatubos
Limas (lima de mano)Limas (lima de mano)
8

Lid, float and lever

Cut a 45 mm hole in the middle of the bucket's lid and glue the teat e over it, with its cap f. Cut float G from 15 mm plywood, 250 mm across with a 48 mm hole for tube D and eight 22 mm holes, and glue 10 mm dowel pegs 25 mm long into both faces as the projections g. Bolt a hardwood lever b to the outside of one leg 360 mm up, running up beside the bucket to a handle c above the lid, and join it to the bellows' top board with a hardwood link.

Materiales para este paso:

Filamento PETGFilamento PETG1 pieza
Cola de carpinteroCola de carpintero1 pieza
Tablero contrachapadoTablero contrachapado1 pieza
Espigas de madera duraEspigas de madera dura1 pieza
Tabla de madera duraTabla de madera dura2 piezas
Surtido de tornillos hexagonalesSurtido de tornillos hexagonales3 piezas
Arandela planaArandela plana6 piezas
Tuerca autoblocante con inserto de nailonTuerca autoblocante con inserto de nailon3 piezas

Herramientas necesarias:

Juego de coronas perforadorasJuego de coronas perforadoras
Sierra de calarSierra de calar
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
SerruchoSerrucho
Papel de lijaPapel de lija
Llave inglesa ajustableLlave inglesa ajustable
9

The build in 3D

FreeCAD model of this build, the near half of the body cut away: the stand with its seat, band and shelf, the bellows and hose, pipe C inside tube D, the drilled bowl as disk d, the float with its pegs, the lid with its teat and cover, and the lever with its link.
Archivo de DisenoBLENDCC0 - Free
10

Churn

Fill the bucket about one third full: about 6.5 litres of heavy cream at about 15 °C, checked with the thermometer. Drop the float in over tube D and put the lid on. Work the lever steadily and time it: each stroke blows a burst of air up the pipe, down the tube and out through the bowl's holes. When the butter has gathered on the float, lift it out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa6.5 l
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
11

Troubleshooting

Atmospheric churn troubleshooting.

Flow

Loading...
12

History and honest limits

**Patrick S. Devlan** of Reading, Berks County, Pennsylvania (the drawing spells it Devlen), US 24,382, 14 June 1859. Earlier blast churns, he wrote, blew the air in one place, needed valves and did not collect the butter; he claimed the float in a churn worked by blast only. His only quantity is "say one third full". His pipe C rises straight from the bellows and his disk d spans the floor; our hose, drilled bowl, pegs and every size are ours.

Materiales

19

Herramientas requeridas

15

Archivos de diseño

3

CC0 Dominio público

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