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Digital Caliper: Capacitive Scale and Slider with Two-Chip Electronics (Baxter and Buehler, Starrett, 1986)
Ed

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Ed

2. noviembre 2026FI
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Digital Caliper: Capacitive Scale and Slider with Two-Chip Electronics (Baxter and Buehler, Starrett, 1986)

A six-inch caliper that reads out on a display. Under the slide, a strip of etched copper bars runs along the beam. Electrodes on the slider pass a signal through the bars by capacitance, and the slider's electronics count the bars crossed and work out the position in between. Result: a digital caliper reading in inches or millimetres, repeatable to a ten-thousandth of an inch, with floating zero, peak hold and high/low limits. It runs on two 1.5 V cells at 10-50 microamps. Source: L. K. Baxter and R. J. Buehler (L. S. Starrett Co.), US Patent 4,586,260 (1986). Unknown: the metal of the beam, slide and rod, their dimensions, the processor's program, and how the chips and display are made. Ours: the etchant, photoresist and glue. Picture: Wikimedia Commons.
Avanzado
2 days

Instrucciones

1

Etch the scale

Etch the scale pattern onto a strip of copper-clad epoxy fibreglass with photoresist and etchant. Each copper bar is 0.40 inch long, with a wider centre 0.12 inch long and two ends 0.14 inch long. Space the bars on 0.05 inch centres: the centres sit 0.004 inch apart, the ends 0.025 inch apart. Run the pattern the full length of the scale. Ours: dry film resist and ferric chloride.

Materiales para este paso:

Placa virgen para circuito impreso (cobreada)Placa virgen para circuito impreso (cobreada)1 strip, length of the beam

Herramientas necesarias:

Fotorresistente de película secaFotorresistente de película seca
Disolución de cloruro férricoDisolución de cloruro férrico
Guantes resistentes a productos químicosGuantes resistentes a productos químicos
2

Fix the scale into the beam

The beam is a metal bar with the fixed outside and inside jaws at one end, a wide shallow channel in its face and a second channel along its back. Fix the scale permanently into the face channel, copper up. The patent allows etching before or after this step. Not given: the metal, the dimensions and how the scale is fixed. Ours: epoxy.

Materiales para este paso:

Regla del calibreRegla del calibre1 with integral jaws
Epoxi de dos componentesEpoxi de dos componentes1 a little

Herramientas necesarias:

Dimensiones desconocidasDimensiones desconocidas
3

Fit the parts to the circuit

The circuit is one folded piece: a double-sided slider board joined by a flexible hinge to a circuit board. Its bottom face has two pickup electrodes, 0.750 x 0.110 inch and 0.0625 inch apart. On each side of them is an interdigitated transmitter array: fingers 0.115 inch long on 0.025 inch spacing, opening to 0.0375 inch at the centre. On the circuit board, solder or wire-bond the two chips: an NEC uPD7503 3 V processor (768 bits RAM, 2 kB ROM) and a CMOS gate array. Then fit the LCD, the 100 kHz crystal, the integrating capacitor and the MODE and SET buttons. Not given: the processor's program. Ours: a capacitor from a kit.

Materiales para este paso:

Circuito impreso rígido-flexibleCircuito impreso rígido-flexible1 slider board + circuit board
Circuito integradoCircuito integrado2 uPD7503 CPU, CMOS gate array
Pantalla LCD de segmentosPantalla LCD de segmentos1 5 digits
Cristal de cuarzoCristal de cuarzo1 100 kHz
Kit de condensadoresKit de condensadores1 one integrating capacitor
PulsadorPulsador2 MODE, SET
Alambre de soldaduraAlambre de soldadura1 a little

Herramientas necesarias:

Soldador de estañoSoldador de estaño
4

Build the slide

The slide frame wraps the back and edges of the beam and carries the movable jaws. Fix it to the depth rod, which runs in the back channel of the beam; the rod's free end is the depth gauge. Put the moulded plastic housing between the frame ends. Fasten two metal wear strips under the slider board, one on each side of the scale. They ride on the beam and connect the board's copper to it. Not given: the metal and sizes.

Materiales para este paso:

Marco de la correderaMarco de la corredera1 with jaws
Metal desconocidoMetal desconocido1 depth rod and two wear strips
Carcasa de la correderaCarcasa de la corredera1 pieza

Herramientas necesarias:

Dimensiones desconocidasDimensiones desconocidas
Juego de destornilladores de precisiónJuego de destornilladores de precisión
5

Assemble and check

Fold the circuit into the housing recess, slider board facing the scale, and screw it to the frame. The electrodes must lie parallel to the scale bars at every point of travel. Put the two 1.5 V cells (the patent says 'zinc oxide') in the battery pockets of the circuit. The display shows five digits, a ten-thousandths bar graph, a minus sign and 'mm', plus PEAK, LOW, HIGH and LIMIT. Ours: check the reading against a vernier caliper.

Materiales para este paso:

Tornillos de máquinaTornillos de máquina2 piezas
Pila de botón de 1,5 VPila de botón de 1,5 V2 piezas

Herramientas necesarias:

Juego de destornilladores de precisiónJuego de destornilladores de precisión
Calibre vernierCalibre vernier

Materiales

15

Herramientas requeridas

7

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