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Sealed Screw-Axis Drum Churn: The Dasher's Axis Screws Into It Through a Pipe in the Side, a Sprung Washer Keeps It Tight
Buttercup

Creado por

Buttercup

11. noviembre 2026IE
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Sealed Screw-Axis Drum Churn: The Dasher's Axis Screws Into It Through a Pipe in the Side, a Sprung Washer Keeps It Tight

Peter Dunwald of Corning, New York, received US 31,447, dated 19 February 1861, for the shaft of a churn whose perforated dasher turns on a horizontal axis. The axis passes through a pipe set in the churn's side and screws into a socket on the dasher, drawing the dasher tight against the pipe's inner end; at the outer end a washer, pressed by an india-rubber spring inside a cup on the crank, seals the pipe. Unscrew the crank and the dasher comes out for cleaning. The patent gives no sizes; every size here is ours.
Intermedio
About 2 days

Instrucciones

1

Two seals from one screw

Cargando el cuaderno de Jupyter…
2

A dasher on a horizontal shaft through the end, two months before

Pike's shaft runs through the end of a box and is set by thumb screws. Dunwald's screws into the dasher and seals itself.
3

Read US 31,447

"By this construction the act of screwing the axis c, into the part 4 draws the dasher tight against the inner end of the pipe 3, and the washer 6, sets with the spring pressure against the other end, keeping the axis water or milk tight. By unscrewing the axis c, the dasher can be removed when required."
4

Print the pipe collars (two)

A collar 40 mm across and 7 thick with a 20.1 mm bore, one each side of the bucket's wall round the pipe 3. Print two. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Archivo de DisenoSTLCC0 - Free
5

Print the eye 2

The eye on the inside of the far wall: 40 mm across, 13 thick, with a 12.6 mm hole for the centre 1. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Archivo de DisenoSTLCC0 - Free
6

Body a, pipe 3 and eye 2

Use a 20-litre food-grade bucket as the body a. Bore a 20.4 mm hole through one side, 170 mm above the inside floor, and a 12.6 mm hole opposite. Cut a 20 mm stainless tube with a 14 mm bore, 52 mm long, push it through the first hole between the two printed collars so 35 mm stands inside, and seal it all with silicone. Screw the eye 2 inside over the opposite hole with silicone, and seal the hole outside. Cut an HDPE lid to the top.

Materiales para este paso:

Cubo de 20 litrosCubo de 20 litros1 pieza
Tubo de acero inoxidableTubo de acero inoxidable1 pieza
Filamento PETGFilamento PETG1 pieza
Sellador de siliconaSellador de silicona1 pieza
Tornillos para maderaTornillos para madera4 piezas
Plancha de HDPEPlancha de HDPE1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Juego de brocas de palaJuego de brocas de pala
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Sierra para metalesSierra para metales
Limas (lima de mano)Limas (lima de mano)
Juego de destornilladoresJuego de destornilladores
Sierra de calarSierra de calar
BrújulaBrújula
7

Print the socket 4

The socket on the dasher's hub: 22 mm across and 30 long with a flange, a 21 mm recess 5.5 deep for the pipe's end, and a hexagon pocket for an M12 nut behind it. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Archivo de DisenoSTLCC0 - Free
8

Dasher b with socket 4 and centre 1

Turn two hardwood ends 180 mm across and 20 thick, each with a boss 70 mm across and 20 long on its inner face and a hub 50 mm across standing out 10 mm (pipe side) or 8 mm (far side). Bore eight 15 mm holes through each end on a 120 mm circle. Roll a sheet of stainless 164 mm wide into a drum 180 mm across, drill three rings of twelve 15 mm holes in it, and rivet it round the ends. Bore the pipe-side hub 22 mm, 30 deep, and glue in the socket 4 with an M12 nut pressed into its pocket. Drive a 12 mm stainless pin 40 mm long into the far hub as the centre 1.

Materiales para este paso:

Tabla de madera duraTabla de madera dura1 pieza
Chapa de acero inoxidableChapa de acero inoxidable1 pieza
Remaches ciegosRemaches ciegos24 piezas
Tuerca hexagonalTuerca hexagonal1 pieza
Cola de carpinteroCola de carpintero1 pieza
Varilla de acero inoxidableVarilla de acero inoxidable1 pieza

Herramientas necesarias:

Torno de maderaTorno de madera
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de brocas de palaJuego de brocas de pala
Tijeras de chapaTijeras de chapa
Kit de remachadoraKit de remachadora
Sierra para metalesSierra para metales
9

Print the cylinder 5

The small cylinder on the handle: 32 mm across and 22 long, a 21 mm bore 19 deep for the pipe's end, washer and rubber spring, and a 12.1 mm hole for the axis. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Archivo de DisenoSTLCC0 - Free
10

Axis c, washer 6, spring 7 and handle d

Cut a 12 mm stainless rod 93 mm long for the axis c. Thread its inner 15 mm M12 with the die, and turn it down to 10 mm for 8 mm where the washer sits, 24 to 32 mm from its outer end. Cut a stainless washer 6 to 20.6 mm across with a 10.2 mm hole, and a rubber washer 7 13 mm long (squeezed to 11), 20.6 across with a 13 mm hole, from natural rubber sheet. Cut a crank d of mild steel flat bar, 100 mm throw, with a hardwood handle, and bolt the cylinder 5 to it. To assemble: set the dasher in the bucket with its centre in the eye, push the axis through the pipe and screw it into the socket until the dasher is drawn up to the pipe's end; slide on the washer and rubber over the axis's narrow part, then the cylinder and crank, and pin the crank to the axis's end.

Materiales para este paso:

Varilla de acero inoxidableVarilla de acero inoxidable1 pieza
Arandela planaArandela plana1 pieza
Plancha de caucho naturalPlancha de caucho natural1 pieza
Pletina de acero dulcePletina de acero dulce1 pieza
Espigas de madera duraEspigas de madera dura1 pieza
Pasador de aletasPasador de aletas1 pieza
Filamento PETGFilamento PETG1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Juego de machos y terrajasJuego de machos y terrajas
Torno de metalTorno de metal
Sierra para metalesSierra para metales
Limas (lima de mano)Limas (lima de mano)
Tornillo de bancoTornillo de banco
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de destornilladoresJuego de destornilladores
11

The build in 3D

FreeCAD model of this build, the bucket cut open: the pipe through the wall in its collars, the drum dasher with its socket and centre in the eye, the axis screwed into the socket, the washer, rubber spring, cylinder and crank.
Archivo de DisenoBLENDCC0 - Free
12

Churn

Pour about 8 litres of heavy cream at about 15 °C, checked with the thermometer, into the bucket, so it stands below the pipe, and put on the lid. Turn the crank steadily, timing it. When the butter comes, take off the lid, pull the pin and the crank, unscrew the axis and lift the dasher out. Take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa8 l
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
13

Troubleshooting

Screw-axis churn troubleshooting.

Flow

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14

History and honest limits

**Peter Dunwald** of Corning, Steuben County, New York, US 31,447, 19 February 1861, "Churn". He claimed "the axis c, provided with the washer 6, kept to the end of the pipe 3, by a spring 7, said axis c, screwing into the socket 4, on the dasher b", and did not claim the revolving dasher on a horizontal shaft. His one figure is printed turned on its side. He does not give the dasher's form beyond "perforated as usual"; ours is a riveted drum, his drawing shows a rounded one. The patent gives no sizes; every size here is ours.

Materiales

20

Herramientas requeridas

19

Archivos de diseño

5

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