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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End
Buttercup

Creado por

Buttercup

9. noviembre 2026IE
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Spiral-Beater Box Churn: Diamond-Holed and Hollow-Ended Beaters Drive the Cream End to End

Harry and Royal V. Robie of Eaton, New York, received US 22,090, dated 16 November 1858, for a box churn with beaters set spirally on a level crank shaft. Every other beater has a diamond hole; the rest have a hollow (concave) end. All are narrow where they join the shaft, so the cream passes between them, and they drive it from one end of the box to the other. A chamber under the box, with a hinged door, holds something cold or warm to bring the cream to temperature. This rung builds it with a food-grade container in a pine body and printed beaters.
Intermedio
About 6 hours, plus printing

Instrucciones

1

Beaters, spacing and fill

Cargando el cuaderno de Jupyter…
2

Pierced dashers, before it

Farrington broke the cream on the holes of swinging dashers. The Robies pierce every other beater on a turning shaft.
3

Read US 22,090

"... the base of said beaters being made small and narrow where they enter the shaft in order to form an opening for the passage of the cream, between each of the beaters, while the holes in each alternate beater form another passage".
4

Print the beater B

Beater B, with the diamond hole. Print four. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Archivo de DisenoSTLCC0 - Free
5

Print the beater C

Beater C, with the hollow end. Print three. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Archivo de DisenoSTLCC0 - Free
6

Print the crank

The crank arm. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Archivo de DisenoSTLCC0 - Free
7

Print the collar

The collar that holds the shaft's far end. PETG, 0.2 mm layers, 30 % infill, 4 walls, with supports under the turned blade; wash before first use.
Archivo de DisenoSTLCC0 - Free
8

Body and chamber

Use a food-grade container 400 x 280 mm inside and 250 mm deep, with a rim. From 18 mm pine cut two ends 362 x 750 mm with a 120 mm arch at the foot, two sides 444 x 630 mm, two rails 444 x 40 mm and a shelf 444 x 326 mm. Screw the sides between the ends, the rails inside the sides 3 mm below the top, and the shelf 200 mm up. Cut a 360 x 272 mm opening in the front side above the shelf and hang a 356 x 268 mm pine door in it on two butt hinges along its bottom edge.

Materiales para este paso:

Tabla de pinoTabla de pino3 piezas
Cola de carpinteroCola de carpintero1 pieza
Tornillos para maderaTornillos para madera40 piezas
Bisagra de libroBisagra de libro2 piezas
Tornillo para madera n.º 8 x 1"Tornillo para madera n.º 8 x 1"8 piezas

Herramientas necesarias:

SerruchoSerrucho
Sierra de calarSierra de calar
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
SargentosSargentos
Papel de lijaPapel de lija
Juego de destornilladoresJuego de destornilladores
Cinta métricaCinta métrica
9

Shaft A and beaters

Hang the container by its rim on the rails. Drill a 17 mm hole through both pine ends and both container ends, 150 mm above the container's inside floor. Cut the stainless tube (16 mm) to 574 mm and push it through. Slide on the seven beaters, B, C, B, C, B, C, B, 50 mm apart from the middle out, each a quarter turn round from the last, all blades turned the same way, and fix each with an M4 screw across hub and shaft. Fit the collar on the far end and the crank on the near end with M4 screws, and glue a 12 mm dowel 114 mm long into the crank as the handle.

Materiales para este paso:

Recipiente de almacenaje de grado alimentarioRecipiente de almacenaje de grado alimentario1 pieza
Filamento PETGFilamento PETG1 pieza
Tubo de acero inoxidableTubo de acero inoxidable1 pieza
Tornillos de máquinaTornillos de máquina9 piezas
Tuerca autoblocante con inserto de nailonTuerca autoblocante con inserto de nailon9 piezas
Espigas de madera duraEspigas de madera dura1 pieza
Cola de carpinteroCola de carpintero1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
CortatubosCortatubos
Limas (lima de mano)Limas (lima de mano)
Juego de destornilladoresJuego de destornilladores
Llave inglesa ajustableLlave inglesa ajustable
10

The build in 3D

FreeCAD model of this build: the pine body with its arched ends, the chamber door, the container on its rails, the shaft with seven spiral beaters, the collar and the crank.
Archivo de DisenoBLENDCC0 - Free
11

Churn

Bring the cream to about 15 °C: in warm weather set a tray of ice in the chamber under the box, in cold weather a tray of warm water, and shut the door. Pour in about 12 litres of heavy cream, keeping it 20 mm below the shaft, and check it with the thermometer. Turn the crank steadily and time it. When the butter comes, lift the container out, pour off the buttermilk, wash the butter in cold water until it runs clear, work in a pinch of salt and weigh it.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa12 l
Hielo picadoHielo picado2 kg
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
12

Troubleshooting

Spiral-beater churn troubleshooting.

Flow

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13

History and honest limits

**Harry Robie** and **Royal V. Robie** of Eaton, Madison County, New York, US 22,090, 16 November 1858, "Churn". They knew beaters set spirally round a level shaft were old, and claimed only the diamond-holed beater B with the hollow-ended beater C and the passage under their narrow bases. They gave no sizes or materials and no number of beaters: ours are seven at 50 mm and a quarter turn apart, blades turned 30 degrees. Their box (Fig. 1) has a rounded floor; our container is flat.

Materiales

15

Herramientas requeridas

16

Archivos de diseño

5

CC0 Dominio público

Este Blueprint se publica bajo CC0. Eres libre de copiar, modificar, distribuir y usar este trabajo para cualquier propósito, sin pedir permiso.

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