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Self-Closing Float Dasher Churn: Floats That Open to Churn and Close to Gather
Woody

Creado por

Woody

6. octubre 2026NO
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Self-Closing Float Dasher Churn: Floats That Open to Churn and Close to Gather

Davis wanted one dasher that would churn "in the most effectual manner," then gather the butter and work out the buttermilk. Robert W. Davis of Rodgersville, New York, received US 7,233, dated 2 April 1850, for self-adjusting rotary churn-dashers. The dasher's fixed slats are set "at such angles as to force the cream toward the center"; movable floats hinged to its sides stand open when turning that way and move it outward, "which various and contrary motions so agitate it, that the butter is soon formed." Turned backward, the floats close on the slats so the outside forms "a uniform curve concentric to the axis," which throws the butter to the sides and bottom and presses it free of milk. This rung looks at the floats' swing, then prints the sides, slats and floats, assembles the dasher in a box, and makes butter.
Intermedio
About 4 hours, plus printing

Instrucciones

1

The floats' swing

Cargando el cuaderno de Jupyter…
2

A dasher that churns one way and gathers the other before it

The embedded blueprint reverses fixed paired blades to roll the butter up. Davis lets hinged floats change shape by themselves when the crank is reversed.
3

Read US 7,233

"In order to gather the butter and work it, the dasher is then turned in the contrary direction, and the movable slats then closing the outside of the slats of the dasher form a uniform curve concentric to the axis and moving with the convex side foremost. By a few revolutions of the dasher the butter is thrown from the center to the sides and bottom of the churn box, and these gathered into a roll."
4

Print the parts

Print two side pieces, four fixed slats, four curved floats with hinge eyes and the crank arm. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Materiales para este paso:

Filamento PETGFilamento PETG1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
5

Print the side

The side, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
6

Print the slat

The slat, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
7

Print the float

The float, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
8

Print the crank arm

The crank arm, printed as step 4 describes.
Archivo de DisenoSTLCC0 - Free
9

Assemble the dasher

Slide the two side pieces onto a 10 mm square hardwood shaft 148 mm apart and screw the four slats between them. Hang each float between the arms' knuckles on a 3 mm stainless rod as its hinge, so it swings open one way and lies against its slat the other.

Materiales para este paso:

Espigas de madera duraEspigas de madera dura1 pieza
Redondo de acero dulceRedondo de acero dulce1 pieza
Tornillos de máquinaTornillos de máquina1 pieza
Cola de carpinteroCola de carpintero1 pieza

Herramientas necesarias:

Sierra para metalesSierra para metales
Juego de destornilladoresJuego de destornilladores
SerruchoSerrucho
10

The box

Take a food-safe box about 230 × 190 × 200 mm. Drill both ends on the axis 100 mm up, pass the shaft through with a leather washer at each end, and glue the crank arm and a dowel handle on.

Materiales para este paso:

Recipiente de almacenaje de grado alimentarioRecipiente de almacenaje de grado alimentario1 pieza
Tira de cueroTira de cuero1 pieza
Cola de carpinteroCola de carpintero1 pieza

Herramientas necesarias:

Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
11

The build in 3D

FreeCAD model of this build, not of the patent: the box with one side off to show the dasher's side pieces, the fixed slats and the hinged curved floats, and the crank.
Archivo de DisenoBLENDCC0 - Free
12

Churn forward, gather backward

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1.5 litres. Crank forward, floats open; time until the butter comes. Then crank backward so the floats close and the round dasher gathers the butter into a roll; draw off the buttermilk and keep cranking to work it, as he did. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Paso 12 - Image 1

Materiales para este paso:

Crema de leche espesaCrema de leche espesa1500 ml
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
13

Floats that won't open or close

Self-closing float dasher troubleshooting.

Flow

Loading...
14

History and honest limits

**Robert W. Davis** of Rodgersville, Steuben County, New York, received US 7,233, dated 2 April 1850. His drawing shows the dasher in a churn box with slats D strengthening it. He claimed "the self adjusting float or slat (C) which opens when churning the cream and closes of itself when the dasher is turned in the opposite direction to gather the butter." **Honest limits.** A food-safe box and printed parts stand in for his wooden box and dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Materiales

10

Herramientas requeridas

10

Archivos de diseño

5

CC0 Dominio público

Este Blueprint se publica bajo CC0. Eres libre de copiar, modificar, distribuir y usar este trabajo para cualquier propósito, sin pedir permiso.

Apoya al Maker comprando productos a través de su Blueprint, donde gana una Comisión del Maker establecida por los vendedores, o crea una nueva iteración de este Blueprint e inclúyela como conexión en tu propio Blueprint para compartir ingresos.

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