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The Cam Timer: A Program Cut Into Discs
Youblob (generated from this blueprint's notebook) · CC0
Martin

Creado por

Martin

27. septiembre 2026NO
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The Cam Timer: A Program Cut Into Discs

Before microcontrollers, a washing machine, a dishwasher, a traffic light or an industrial process followed its sequence by turning a shaft of cam discs past a row of switches. A slow synchronous motor turns the stack once per program; each disc switches one function on while its raised arc passes; the dial on the front is simply the end of the shaft, and turning it by hand skips the program forward. Everything about the program lives in the geometry: time is angle, and each function is an arc. This rung turns a washing program into cam arcs, draws the cams, and builds a four-cam timer from printed discs and microswitches that switches four lamps in sequence.
Principiante
About 4 hours

Instrucciones

1

From program to cam arcs

Cargando el cuaderno de Jupyter…
2

One turn of the cam shaft

Espacio de trabajo Blockly

Loading Blockly workspace...

3

How a cam moves its follower

Each disc of a cam timer is a plate cam lifting a switch lever. The embedded blueprint shows how the cam's profile sets the follower's motion.
4

Build a four-cam timer

From the notebook's arcs, draw four discs 50 mm across with raised arcs 3 mm high where each function is on. Print them in PETG with a flat on their bore and stack them on an 8 mm steel shaft, with the zero marks lined up. Turn the shaft with a slow geared DC motor — for a quick demonstration, one turn every minute or two instead of a real program's hour. Mount four lever microswitches on a plywood rail so each lever rides on one disc, and wire each through an LED and resistor from the supply. Run it: the LEDs play the program in order. Turn the shaft by hand to jump to any step, as the dial of a washing machine does. Change one disc and the program changes.

Materiales para este paso:

Barra de acero en brutoBarra de acero en bruto1 pieza
Motorreductor de corriente continuaMotorreductor de corriente continua1 pieza
Microrruptor (accionado por palanca)Microrruptor (accionado por palanca)4 piezas
LED de 5 mmLED de 5 mm4 piezas
Resistencia de 330 ohmiosResistencia de 330 ohmios4 piezas
Tablero contrachapadoTablero contrachapado1 pieza
Cables de puenteCables de puente1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Filamento PETGFilamento PETG
Fuente de alimentación de corriente continuaFuente de alimentación de corriente continua
Taladro inalámbricoTaladro inalámbrico
Soldador de estañoSoldador de estaño
Calibre digital de 6 pulgadasCalibre digital de 6 pulgadas
5

A cam timer stuck on one step

Program timer faults.

Flow

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6

Context and honest limits

Motor-driven cam timers ran washing machines, dishwashers, traffic signals and process plants for most of the twentieth century, until microcontrollers replaced them from the 1980s onward — keeping the same sequences. **Honest limits.** A pure cam timer knows only time: a real washing machine timer also waits for the tub to fill or drain before it moves on, using the level switch to stop the timer motor. The printed demonstration runs fast; a real timer makes one turn per program.

Materiales

7

Herramientas requeridas

6

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