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Oblique Box-Dasher Churn: A Hollow Slanted Dasher, Open on Two Sides, Churns Fast and Gathers the Butter Inside It Turned Slow
Buttercup

Creado por

Buttercup

11. noviembre 2026IE
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Oblique Box-Dasher Churn: A Hollow Slanted Dasher, Open on Two Sides, Churns Fast and Gathers the Butter Inside It Turned Slow

Moses D. Wells of Morgantown, Virginia, received US 31,756, dated 19 March 1861, for a churn dasher shaped as a slanted open box: two flat end plates carrying the journals, two curved face pieces with lips at opposite corners, and two open sides. It turns on a horizontal axis in a box whose bottom is curved to its sweep. Turned fast it churns; turned the same way slowly, it gathers the butter inside itself, the lips keeping it from being thrown out, so it lifts out in a lump. The patent gives no sizes; every size here is ours.
Intermedio
About 2 days

Instrucciones

1

Churning fast, gathering slow

Cargando el cuaderno de Jupyter…
2

A round-bottomed box with a turning dasher, eight months before

Park's box works the butter with pins. Wells's hollow dasher gathers it inside itself.
3

Read US 31,756

"The dasher being hollow, a few slow turns of the same causes the butter to collect within the box so as to be removed in a lump. ... The object of the diagonal lips b', b', is, to gather the butter against, and prevent it from being thrown out of the box in turning it around."
4

Body B with a curved bottom, legs and lid

Glue up two hardwood ends 22 mm thick, 350 mm wide and 320 tall. On each draw the inside: a 300 mm half circle with its centre 160 mm up, and straight sides rising 150 mm above the centre to the top. Rout a groove 1.6 mm wide and 8 deep on that line. Cut a slot 16.6 mm wide down from the top edge to the centre, rounded at its foot, as the journal bearing, and a hardwood keeper that fills the slot above the journal. Bend a 1.5 mm stainless sheet 416 mm long into a U to fit the line, set it in both grooves with silicone sealant, and screw hardwood sides 22 mm thick outside its straight parts. Screw four hardwood legs 40 x 40 mm, 390 long, to the ends, splayed out. Cut a hardwood lid 444 x 350 x 22 mm, notched over the keepers, with a 25 mm air opening o.

Materiales para este paso:

Tabla de madera duraTabla de madera dura4 piezas
Chapa de acero inoxidableChapa de acero inoxidable1 pieza
Sellador de siliconaSellador de silicona1 pieza
Cola de carpinteroCola de carpintero1 pieza
Tornillos para maderaTornillos para madera30 piezas

Herramientas necesarias:

Sierra de mesaSierra de mesa
BrújulaBrújula
Sierra de calarSierra de calar
Fresadora de manoFresadora de mano
Juego de formones para maderaJuego de formones para madera
Maza de gomaMaza de goma
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Juego de brocas de palaJuego de brocas de pala
SargentoSargento
Juego de destornilladoresJuego de destornilladores
Cinta métricaCinta métrica
5

Print the end plates a (two)

An end plate of the dasher: 15 mm thick, the slanted outline of Fig. 1 with curved top and bottom edges, a 50 mm boss at the centre. Print two; drill each 16 mm at the centre for a journal. PETG, 0.2 mm layers, 30 % infill, 4 walls.
Archivo de DisenoSTLCC0 - Free
6

Dasher D: end plates a, face pieces b with lips b', journals

Cut two strips of 1.5 mm stainless sheet 360 mm long, each 160 mm wide; bend each to a curve of about 300 mm radius following the end plates' curved edges, with a 20 mm lip b' at one long edge turned on round the corner. Screw them to the end plates' curved edges, the lips at diagonally opposite corners, leaving the two slanted sides open. Push a 16 mm stainless journal into each end plate's boss and pin it: one 40 mm long, the other 90 mm for the crank. Lay the journals in the slots and drop in the keepers. Pin a crank of mild steel flat bar, 120 mm throw, with a hardwood handle, on the long journal.

Materiales para este paso:

Filamento PETGFilamento PETG1 pieza
Chapa de acero inoxidableChapa de acero inoxidable1 pieza
Tornillos para maderaTornillos para madera16 piezas
Varilla de acero inoxidableVarilla de acero inoxidable1 pieza
Pasador de aletasPasador de aletas3 piezas
Pletina de acero dulcePletina de acero dulce1 pieza
Espigas de madera duraEspigas de madera dura1 pieza

Herramientas necesarias:

Impresora 3D de filamento (FDM)Impresora 3D de filamento (FDM)
Tijeras de chapaTijeras de chapa
Maza de gomaMaza de goma
Taladro inalámbricoTaladro inalámbrico
Juego de brocasJuego de brocas
Sierra para metalesSierra para metales
Limas (lima de mano)Limas (lima de mano)
Tornillo de bancoTornillo de banco
Juego de destornilladoresJuego de destornilladores
7

The build in 3D

FreeCAD model of this build, cut open: the round stainless bottom in grooved ends with slotted bearings and keepers, the legs and lid with its air opening, and the slanted hollow dasher with its curved, lipped face pieces and crank.
Archivo de DisenoBLENDCC0 - Free
8

Churn and gather

Pour about 10 litres of heavy cream at about 15 °C, checked with the thermometer, into the box, so it stands below the axis, and put on the lid. Turn the crank briskly, timing it. When the butter comes, turn the same way slowly for a few turns until it gathers inside the dasher. Lift off the lid and keepers, lift the dasher out by its journals, take out the butter, pour the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.

Materiales para este paso:

Crema de leche espesaCrema de leche espesa10 l
Sal marina gruesaSal marina gruesa1 pieza
AguaAgua1 pieza

Herramientas necesarias:

Termómetro de sonda permanenteTermómetro de sonda permanente
CronómetroCronómetro
Báscula digital de cocinaBáscula digital de cocina
Bol grande de acero inoxidableBol grande de acero inoxidable
9

Troubleshooting

Box-dasher churn troubleshooting.

Flow

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10

History and honest limits

**Moses D. Wells** of Morgantown, Monongalia County, Virginia (now West Virginia), US 31,756, 19 March 1861, "Churn-Dasher". He claimed "the oblique box dasher D constructed and operating substantially as set forth, that is to say, with two flat sides, two curved sides, and two open sides, and turned in the same direction for churning, and for gathering the butter, but at various velocities". He says only that the journals have "suitable connections to facilitate the removal of the dasher"; ours lie in open slots under keepers. The patent gives no sizes; every size here is ours.

Materiales

13

Herramientas requeridas

21

Archivos de diseño

2

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