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Rotary-Tub Spout Churn: A Friction Wheel Spins the Tub, a Fixed Spout Catches the Climbing Cream and Jets It Into a Basket
Clark Wright and William Phelps of Sycamore, Illinois, received US 28,802, dated 19 June 1860, for a churn. The tub itself spins, carried on a plate that rests on a crank-turned friction wheel. The cream climbs the side until a flange stops it, where a fixed spout catches it and shoots it into a perforated basket hung loose in the middle; the butter collects in the basket while the milk runs out through its holes and climbs again.
The patent gives no sizes; every size here is ours.
Avanzado
About 2 days, plus printing
Instrucciones
1
1
How fast the tub must turn for the cream to climb
How fast the tub must turn for the cream to climb
Cargando el cuaderno de Jupyter…
2
2
Cream flung outward and jetted, three months before
Cream flung outward and jetted, three months before
Sangster spins paddles to fling the cream. Wright and Phelps spin the whole tub.
3
3
Read US 28,802
Read US 28,802
"A quantity of cream being placed in the tub F, and the latter rapidly rotated by means of the crank D and friction wheel E, the cream ascends the sides of the tub by centrifugal force until arrested by the flange f and being caught by the spout K is deflected inward and projected in a forcible and continuous stream into the basket H, causing violent agitation in the body of cream as well as friction as it flows out through the apertures in the basket."
4
4
Print the basket H
Print the basket H
Perforated cone basket 160 mm across at the top, 130 at the bottom, 150 tall, with a hub bored 12.6 mm. PETG, 0.2 mm layers, 30 % infill, 4 walls.
5
5
Print the spout K
Print the spout K
Curved spout 40 mm wide, its mouth at the wall turning inward over 55 mm, with a hanger and a clamp that slides along the bar I. PETG, 0.2 mm layers, 30 % infill, 4 walls.
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6
Base A, standard B, spindle G and plate g
Base A, standard B, spindle G and plate g
Make a hardwood base 520 x 560 mm. Screw a hardwood standard 60 mm square in its middle, its top bored 16.6 mm to take a 16 mm stainless spindle. Cut a plywood disk plate 300 mm across, fix the spindle in its centre, and screw the bucket down on it, sealing the screw heads inside with silicone. Screw a ring of HDPE sheet, 26 mm wide, inside the bucket 340 mm up as the flange f, and a hardwood socket bored 12.6 mm in the floor's centre.
Materiales para este paso:
Tabla de madera dura2 piezas
Tablero contrachapado1 pieza
Varilla de acero inoxidable1 pieza
Cubo de 20 litros1 pieza
Plancha de HDPE1 pieza
Bloque de madera dura1 pieza
Cola de carpintero1 pieza
Tornillos para madera16 piezasHerramientas necesarias:
Sierra de mesa
Sierra de calar
Taladro inalámbrico
Juego de brocas
Juego de brocas de pala
Sargento
Juego de destornilladores7
7
Friction wheel E, shaft C and crank D
Friction wheel E, shaft C and crank D
Turn a hardwood wheel E 220 mm across with its rim rounded in section, as the patent's "regular convexity". Bolt two hardwood bearing blocks to the base so a 16 mm stainless shaft C runs straight out from under the spindle, at a height where the wheel, fixed on its inner end 50 mm from the spindle, just carries the plate. The shaft must point at the spindle, so the wheel rolls on the plate without scrubbing. Fix the wheel on the shaft, and a hardwood crank D with a dowel handle on its end; hold it with collars.
Materiales para este paso:
Tabla de madera dura1 pieza
Varilla de acero inoxidable1 pieza
Espigas de madera dura1 pieza
Cola de carpintero1 pieza
Tornillo de carruaje4 piezas
Tuerca mariposa4 piezas
Shaft Collar2 piezasHerramientas necesarias:
Torno de madera
Papel de lija
Taladro inalámbrico
Juego de brocas
Sierra para metales
Llave inglesa ajustable8
8
Standards J, bar I, pin, basket H and spout K
Standards J, bar I, pin, basket H and spout K
Stand two hardwood standards J 30 x 30 mm either side of the bucket and join their tops with a bar I across it, bored 12.6 mm over the centre. Drop a 12 mm stainless pin through the bar into the floor socket and slide the basket onto it so it turns freely. Clip the spout's clamp on the bar so its mouth sits just under the flange, close to the wall, facing against the tub's turn; slide it in or out to suit.
Materiales para este paso:
Tabla de madera dura1 pieza
Varilla de acero inoxidable1 pieza
Tornillos para madera6 piezas
Cola de carpintero1 pieza
Filamento PETG1 piezaHerramientas necesarias:
Impresora 3D de filamento (FDM)
Sierra de mesa
Taladro inalámbrico
Juego de brocas
Sierra para metales
Cinta métrica9
9
The build in 3D
The build in 3D
FreeCAD model of this build, the tub cut open: the spindle and plate on the friction wheel and crank, the flange, the basket on its pin, the spout hanging from the bar, and the standards.
10
10
Churn
Churn
Pour about 5 litres of heavy cream at about 15 °C, checked with the thermometer, into the tub around the basket. Turn the crank briskly, timing it, until the cream climbs to the flange and runs from the spout into the basket. Keep on until the butter has gathered in the basket. Lift out the pin and basket with the butter, pour off the buttermilk into a bowl, wash the butter in cold water until it runs clear, salt and weigh it.
Materiales para este paso:
Crema de leche espesa5 l
Sal marina gruesa1 pieza
Agua1 piezaHerramientas necesarias:
Termómetro de sonda permanente
Cronómetro
Báscula digital de cocina
Bol grande de acero inoxidable11
11
Troubleshooting
Troubleshooting
Rotary-tub churn troubleshooting.
Flow
Loading...
12
12
History and honest limits
History and honest limits
**Clark Wright** and **William Phelps** of Sycamore, DeKalb County, Illinois, US 28,802, 19 June 1860, "Churn". They claimed the rotary tub, stationary spout and basket together. Their wheel and plate meet as two crossed discs, the wheel's rounded rim avoiding both side thrust and broad rubbing faces. Every size here is ours.
Materiales
17- 2 piezasMarcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
- 3 piezasMarcador de posición
- 22 piezasMarcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
- 4 piezasMarcador de posición
- 4 piezasMarcador de posición
- 2 piezasMarcador de posición
- 1 piezaMarcador de posición
- Marcador de posición
- 1 piezaMarcador de posición
- 1 piezaMarcador de posición
Herramientas requeridas
17- 1 vendor sell this, none ship to you yetMarcador de posición
- 1 vendor sell this, none ship to you yetMarcador de posición
- 1 vendor sell this, none ship to you yetMarcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- 1 vendor sell this, none ship to you yetMarcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
- Marcador de posición
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