ART
BEAUTÉ ET BIEN-ÊTRE
ARTISANAT
CULTURE ET HISTOIRE
DIVERTISSEMENT
ENVIRONNEMENT
NOURRITURE ET BOISSONS
INGÉNIERIE INVERSE
SCIENCES
SPORTS
TECHNOLOGIE
TECHNOLOGIE PORTABLE

The Electric Self-Starter: Kettering's Motor-Generator
Early cars were started by hand with a crank handle — hard, and dangerous when an engine kicked back. Charles F. Kettering, at the Dayton Engineering Laboratories Company (Delco), filed in 1911 for a system in which one electric machine starts the engine as a motor and then, driven by it, runs as a generator to recharge the battery and power the lights and ignition. Cadillac fitted it from 1912.
His specification gives the trick that made a small machine do both jobs: batteries switched *"in series to give twenty-four volts"* for starting, and six volts when the machine runs as a generator.
This rung works out the current a starter draws, runs a hobby motor as both motor and generator, and switches a heavy load with a relay the way a starter solenoid does.
Intermédiaire
About 3 hours
Consignes
1
1
The starting sequence
The starting sequence
Espace de travail Blockly
Loading Blockly workspace...
2
2
Cranking current
Cranking current
Chargement du notebook Jupyter…
3
3
One machine, motor and generator
One machine, motor and generator
Connect a hobby motor to the bench supply and read the current as it runs free, then as you load its shaft with your fingers: current rises with load. That is the motor half.
Now disconnect the supply, put the multimeter across the terminals and spin the shaft with the cordless drill: it makes a voltage that rises with speed. That is the generator half. Kettering's machine did both, with separate windings arranged so it worked well in each role.
Matériaux pour cette étape :
Motoréducteur1 pièce
Fils de liaison1 jeuOutils nécessaires :
Alimentation en courant continu
Multimètre
Perceuse sans fil
Tachymètre numérique4
4
The overrunning clutch that protects the starter
The overrunning clutch that protects the starter
Once the engine fires it spins far faster than the starter can. An overrunning (one-way) clutch in the drive lets the pinion free-wheel so the engine cannot drag the motor to destruction. The embedded blueprint covers how a one-way clutch grips in one direction and slips in the other.
5
5
Switch a heavy load the way a solenoid does
Switch a heavy load the way a solenoid does
A starter switch cannot carry hundreds of amps; it carries a few, to a solenoid that closes the heavy contacts. Wire a relay so that a push-button and a small current from the 12 V battery energise its coil, and its contacts switch a 10 W power resistor across the battery. Read the coil current and the load current with the clamp meter: a small current controls a large one.
Fuse the load circuit, keep the leads short, and never short a lead-acid battery: it can deliver hundreds of amps and melt a spanner.
Matériaux pour cette étape :
Relais SPDT1 pièce
Power Resistor Kit - 10W (25 pack)1 paquet
Fils de liaison1 jeuOutils nécessaires :
Batterie à décharge profonde 12 V
Pince ampèremétrique CA/CC 600 A
Multimètre
Lunettes de sécurité transparentes6
6
History and context
History and context
**US 1,171,055, 'Engine Starting, Lighting, and Ignition System', Charles F. Kettering; filed 11 April 1911, granted 8 February 1916**, and the companion **US 1,150,523, 'Engine Starting Device', filed 15 June 1911, granted 17 August 1915**, assigned to the Dayton Engineering Laboratories Company. Cadillac made the electric starter standard from 1912, and the hand crank disappeared from cars within a decade.
**Honest limits.** A starter is short-duty: cranking for long overheats it. A weak or cold battery cannot deliver the current. And the large currents need heavy cables and sound connections — a corroded terminal is the commonest 'starter fault'.
Matériaux
4- Espace réservé
- Espace réservé
- 1 pièceEspace réservé
- Power Resistor Kit - 10W (25 pack)10 % de commission1 paquet€5.19
Outils requis
7- Espace réservé
- Espace réservé
- 1 vendor sell this, none ship to you yetEspace réservé
- Espace réservé
- Batterie à décharge profonde 12 V10 % de commissionEspace réservé
- Espace réservé
- Espace réservé
Total estimé
Ce que le maker a acheté. Les matériaux sans prix se trouvent là où vous les achetez.
Blueprints liés
Ces blueprints partagent des connaissances — techniques, matériaux ou principes

Brush Dynamo
par Emma
Énergie
45
0
0
0
1
0

Dangereux
Plante Lead-Acid Cell
par Volt
Énergie
69
0
0
0
0
0

Sprag Clutch
par Martin
ARTISANAT
60
0
0
0
0
0

The Telegraph Relay
par Ed
Électronique
50
0
0
0
2
0

The Magneto and the Spark Plug: Thousands of Volts at the Right Moment
par Volt
Mécanique
38
0
0
0
0
0

The Crank and the Flywheel: Smoothing One Bang in Two Turns
par Martin
Mécanique
37
0
0
0
0
0
CC0 Domaine public
Ce blueprint est publié sous CC0. Vous êtes libre de copier, modifier, distribuer et utiliser ce travail pour tout usage, sans demander la permission.
Soutenez le Maker en achetant des produits via son Blueprint où il perçoit une Commission Maker définie par les Vendeurs, ou créez une nouvelle itération de ce Blueprint et incluez-le comme connexion dans votre propre Blueprint pour partager les revenus.